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Forums
4hv.org :: Forums :: Electromagnetic Projectile Accelerators
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Barrel Material

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teslasapprentice
Tue Jul 27 2010, 04:28AM Print
teslasapprentice Registered Member #2996 Joined: Tue Jul 13 2010, 12:23PM
Location:
Posts: 19
I was thinking of using brake line tubing for a small 3 stage coilgun project. Im using this cause its the only thing around where i live that would be practical, what i wanna know is is if this is acceptable for building a decent coilgun? as the tube is ferromagnetic
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ElectronicBob
Tue Jul 27 2010, 07:37AM
ElectronicBob Registered Member #2973 Joined: Tue Jul 06 2010, 01:13PM
Location: Leeds UK
Posts: 9
Any type of conductive barrel material is not ideal as you will get eddy current loss. This, however, could be reduced by "slotting" the barrel.

With any type of ferro-maagnetic barrel material you will get additional losses such as hysteresis loss.

I think (though i'm not sure) a ferro-magnetic barrel might produce another problem: The barrel would experience a force on it in the same way that the projectile does. When energised, the coil will exert a force on the barrel which will try to pull it to the position of least reluctance. So, if you start with more barrel material sticking out of one end of the coil, when you energise, a force will act on the barrel to pull it in such a direction that, if the barrel were unrestrained, it would end up with equal lengths of material sticking out of both ends of the coil.

So, overall, IMHO a ferromagnetic barrel is not a good idea.
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GhostNull
Tue Jul 27 2010, 09:09AM
GhostNull Registered Member #2648 Joined: Sun Jan 24 2010, 12:45PM
Location: Australia
Posts: 291
The best barrel material would be:
  • Non-Conductive (no eddy currents)
  • Thin
  • Non-magnetic
  • Straight
  • Rigid
  • Low Fiction


@ElectronicsBob: Yes any conductive barrel material is bad for efficiency and slotting would help but I recommend not using a conductive barrel at all. But the barrel would not be pulled by the pulse because the barrel would:
A. be fixed
B. be already mostly inside the coil
C. much longer than the coil.

What would likely happen and cause problems is the barrel conducting magnetic flux away from the projectile.

Here is a good idea from FESys (future experimental systems), Robert Wilsford:

1280221456 2648 FT93363 Coilgun Click to enlarge

here the barrel does not go inside the coil, the coil comes in direct contact with the projectile and the barrel serves it's sole purpose to direct the projectile. When setup like this it has the advantage of much greater barrel choice, there is no limit or negative effect of barrel thickness, there is also less eddy currents if material is conductive.
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HVgeek
Fri Jul 30 2010, 09:22AM
HVgeek Registered Member #2998 Joined: Tue Jul 13 2010, 08:34PM
Location: Swedish forests.
Posts: 26
Air is your enemy... I remember that mantra as well. Flux leakage would indeed be a big problem if you used magnetic materials. The field-lines would pass through the iron barrel instead of the projectile.

IIRC anothercoilgunsite.com didn't use a barrel at all; They glued a rigid coil directly moulded onto the projectile. Just like the picture you showed.
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teslasapprentice
Sat Jul 31 2010, 01:19AM
teslasapprentice Registered Member #2996 Joined: Tue Jul 13 2010, 12:23PM
Location:
Posts: 19
most of my problems are now fixed, i managed to find brass tubing at the hardware store...lol....walked right past it like 3 times before i noticed it XD
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GhostNull
Sat Jul 31 2010, 12:41PM
GhostNull Registered Member #2648 Joined: Sun Jan 24 2010, 12:45PM
Location: Australia
Posts: 291
I would avoid brass tubing or any conductive materials.
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teslasapprentice
Sat Jul 31 2010, 08:51PM
teslasapprentice Registered Member #2996 Joined: Tue Jul 13 2010, 12:23PM
Location:
Posts: 19
its really the only choice i have :/
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GhostNull
Sun Aug 01 2010, 05:52AM
GhostNull Registered Member #2648 Joined: Sun Jan 24 2010, 12:45PM
Location: Australia
Posts: 291
a carbon arrow shaft might work better?
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teslasapprentice
Sun Aug 01 2010, 06:12AM
teslasapprentice Registered Member #2996 Joined: Tue Jul 13 2010, 12:23PM
Location:
Posts: 19
ya know i was thinking about that when i walked past them but i wasnt sure if they were gonna be big enough for what i want
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Turkey9
Sun Aug 01 2010, 06:22AM
Turkey9 Registered Member #1451 Joined: Wed Apr 23 2008, 03:48AM
Location: Boulder, Co
Posts: 661
brass works really well if you slot it with a dremel. It has really low friction with steel and is very rigid. I've used it a few times and is great. I bet it's the same stuff you found as I got it at the hardware store too
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