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4hv.org :: Forums :: General Science and Electronics
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2.5mm Stereo Phono Plug Connections?

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evilgecko
Mon May 01 2006, 09:47AM Print
evilgecko Registered Member #288 Joined: Mon Mar 06 2006, 07:52AM
Location: Palmerston North
Posts: 32
I want to connect wires up to each of the three terminals on the 2.5mm Stereo Phono Plug shown below. But as you can semi-see in the picture, only the largest (base) terminal is solderable. The other two connections are two very small half-circles of metal rod surrounded by a semi-circle of plastic. I have tried soldering wire onto them but it will not stick and after a few seconds the plastic starts melting. Its like nothing I've seen before.

How do I go about connecting wires up to these terminals?
1146476839 288 FT0 Picture 001
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AndrewM
Mon May 01 2006, 10:14AM
AndrewM Registered Member #49 Joined: Thu Feb 09 2006, 04:05AM
Location: Bigass Pile of Penguins
Posts: 362
I've used those plug before, i think they're the radioshack type. just keep the heat on em, they'll solder in time. you'll hurt the plastic a bit, but only the plastic that is hidden inside the plug cover.
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Sulaiman
Mon May 01 2006, 10:21AM
Sulaiman Registered Member #162 Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3141
I've not seen that type before
but in general, cheap connecors are nickel plated
the nickel surface doesn't easily 'wet' with solder
so you need to give a light rub with sandpaper etc
(no need to remove the nickel, just get a fresh surface)
Prepare the wires (correct length bare and tinned)
Clamp the connector (it will get hot)
With a clean iron tip, quickly
apply the tip to the metal
add a little solder
hold the wire in place
remove the soldring iron
blow on the soldered joint to cool it quickly.

good luck.
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