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4hv.org :: Forums :: General Science and Electronics
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Worst gate waveforms ever?

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Fraggle
Fri Mar 19 2010, 09:48AM Print
Fraggle Registered Member #1526 Joined: Mon Jun 09 2008, 12:56AM
Location: UK
Posts: 216
Hello, I`m trying to build a general purpose inverter for playing with but I just can`t get it to the point where I dare apply power. These traces are my best after much tweaking of damping resistors. Even with no resistors at all the rise and fall times are no better! The GDT is 1:1:1, driven from the output of SG3525 and the fets are IRF540s.
I was hoping that an old hand could just look at the traces and give me some hints - could it be the suppression toroid I`m using for GDT?

Thanks in advance





1268991512 1526 FT0 Photo0044

1268991512 1526 FT0 Photo0045
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Luca
Fri Mar 19 2010, 09:56AM
Luca Registered Member #2481 Joined: Mon Nov 23 2009, 03:07PM
Location: ITALY
Posts: 134
It looks like excessve GDT leakage inductance... Can you measure it? What's the frequency of the drive signal?

Can you post a picture of your GDT which shows clearly the way you wound it?

Regards,

Luca




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Steve Conner
Fri Mar 19 2010, 10:16AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Those traces look OK... Ship it!

Your GDT should be wound trifilar (three wires twisted together before winding onto the core)

Also, the SG3525 doesn't have much drive capability, a gate driver chip might help.

But I think if you turned it on now, it would probably work. What's the frequency, or the time per division on the scope? You forgot to say.
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Fraggle
Fri Mar 19 2010, 10:32AM
Fraggle Registered Member #1526 Joined: Mon Jun 09 2008, 12:56AM
Location: UK
Posts: 216
Oops! The the bottom trace is 1us/div and 10V/div. I have to go to uni. now but in a bit I`ll put a pic of the GDT and general layout. It is wound trifilar as you advise however. Thanks for the responses.
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Luca
Fri Mar 19 2010, 10:54AM
Luca Registered Member #2481 Joined: Mon Nov 23 2009, 03:07PM
Location: ITALY
Posts: 134
Fraggle wrote ...

Oops! The the bottom trace is 1us/div and 10V/div. I have to go to uni. now but in a bit I`ll put a pic of the GDT and general layout. It is wound trifilar as you advise however. Thanks for the responses.

Well, a rise/fall time of 1us on a frequency of about 170kHz I think is too much...
I think is leakage inductance and/or poor current capability of the GDT driver...

Luca
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uzzors2k
Fri Mar 19 2010, 12:28PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
They're not great, but not terrible either. I've run several bridges on gate waveforms like that myself without incident. If you look closely the mosfets aren't in the linear region for that long. If you feel compelled to improve the waveforms, get a gate driver because you won't get good waveforms from a SG3525 no matter how hard you try.
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GeordieBoy
Fri Mar 19 2010, 02:40PM
GeordieBoy Registered Member #1232 Joined: Wed Jan 16 2008, 10:53PM
Location: Doon tha Toon!
Posts: 881
IRF540s are chunky old large die MOSFETs and the SG3525 will struggle to drive four of them. You don't say what the switching frequency is, but I wouldn't be surprised if it is getting a little hot with this much capacitive load.

As other's have said there is no overshoot or ringing, so the gate-drive waveforms are "serviceable". They just don't have the quickest of rise or fall times, so don't expect the best possible efficiency out of the inverter.

I'm guessing you're not switching that much power with IRF540s so a few percent of switching losses due to the slow gate waveforms probably won't cause too much heating. Just remember to check the gate-drive waveforms when the inverter is actually switching power. Pristine drive waveforms usually stay good under power, whereas poor ones often get worse or display HF oscillation in the Miller plateau region!

If you want to improve things then buffer the outputs from the SG3525 via some proper gate drive IC's like TC4421, TC4422 or those UCC devices that are popular with people on here. They can provide much more peak current. Then you will find that your choice of damping resistor is more critical but you can get much faster rise and fall times!

-Richie,
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Fraggle
Wed Mar 24 2010, 10:06AM
Fraggle Registered Member #1526 Joined: Mon Jun 09 2008, 12:56AM
Location: UK
Posts: 216
Here is a pic of the GDT. The SG3525 does indeed get burning hot, in fact I`ve heatsinked it.
1269425189 1526 FT85987 Photo0047
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