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4hv.org :: Forums :: High Voltage
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MOT base weld removal

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HVPaul
Fri Oct 16 2009, 04:33AM Print
HVPaul Registered Member #2321 Joined: Fri Aug 28 2009, 05:13PM
Location: Boston, MA
Posts: 34

Hey fellas,

I want to make a high current PSU out of this freshly gutted MOT.
It's got 4 deep welds on each side about 2mm thick so it'll be quite an effort with a hacksaw.

The biggest challenge is drilling the welds on the base as I have already broken one drill bit trying.

I know the easiest way is probably to just cut the secondary but I kinda want to preserve all that precious wire :)

I'm looking for suggestions from anyone who's attempted this arduous task before.



1255667600 2321 FT0 Mot1

1255667600 2321 FT0 Mot2
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3l3ctrici7y
Fri Oct 16 2009, 04:48AM
3l3ctrici7y Registered Member #1806 Joined: Sun Nov 09 2008, 04:58AM
Location: USA
Posts: 136
Angle grinder.
Link2
Cutoff wheel; HF has them. They're about 1/16" thick. Makes great cuts.
Wear ear, eye, and lung protection when using cutoff wheels.

Don't use a grinding wheel. Those are thick and abrasive on the face as well as the edge. A cutoff wheel is thing and only abrasive on the edge; the face is only minimally abrasive.

Use the edge of the cutoff wheel (as if it is rolling along on the bottom side of the mot) to cut thru the welded metal.
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HVPaul
Fri Oct 16 2009, 04:58AM
HVPaul Registered Member #2321 Joined: Fri Aug 28 2009, 05:13PM
Location: Boston, MA
Posts: 34
That will take care of the side welds but what about the bottom ones?
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Myke
Fri Oct 16 2009, 05:41AM
Myke Registered Member #540 Joined: Mon Feb 19 2007, 07:49PM
Location: MIT
Posts: 969
You don't really need to remove the base that is welded to the I section. They don't interlock the EI sections so you can just take a hacksaw to the welds and pry the core apart.
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