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Registered Member #989
Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
Hi all, its been a long time that I didnt post any project here, but now I am back with a new project.
Its a common ZVS as most people here built, but I made it as SMD board with two SMD mosfets and make it most compact as possible. The build its not so beautiful but it works very good. I used two STD20NF20 TO-263 mosfets (200V 20A), two MUR860 diodes, Siemens 1uF 250V Polyester Cap, and a few other components that use on ZVS Driver.
Here are a few pics:
And a video, of it working in three different voltage levels: 12V, 24V, 36V from Battery.
Registered Member #1225
Joined: Sat Jan 12 2008, 01:24AM
Location: Beaumont, Texas, USA
Posts: 2253
The video is definitely cool, but the pics are not working. They do not show on the forum, and they will not load when clicked on.
Also, i would *highly* suggest you use a long chicken stick. You have corona on your hand even though it is dc! With a normal sized LOPT such as yours, and that much power, your diodes could fail short, and you would have AC output. That would eat through the insulation very fast, and you would get a very painful and unforgiving shock at least.
On the other hand, you could break a plastic coat hanger and tape the wire to the end with some tape you find stuck to your foot or on the floor even, and you would be almost completely safe.
Be safe man, do not want to lose a valued member...
Registered Member #540
Joined: Mon Feb 19 2007, 07:49PM
Location: MIT
Posts: 969
Very nice driver and arcs.:-) I have seen that sort of flyback with the green dot on it before... where did you get it? Also that large inductor wound with litz wire is the filter one going to the center tap of the flyback right?
Registered Member #989
Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
The video is definitely cool, but the pics are not working. They do not show on the forum, and they will not load when clicked on.
Also, i would *highly* suggest you use a long chicken stick. You have corona on your hand even though it is dc! With a normal sized LOPT such as yours, and that much power, your diodes could fail short, and you would have AC output. That would eat through the insulation very fast, and you would get a very painful and unforgiving shock at least.
On the other hand, you could break a plastic coat hanger and tape the wire to the end with some tape you find stuck to your foot or on the floor even, and you would be almost completely safe.
Be safe man, do not want to lose a valued member...
The pics wasnt working because my server was offline =P Now its all ok. Yeah normally I use my 50kV cables and a pair of insulation sticks on the wire, but that was for a short time, so I didnt think to use something like that.
neat circuit. if its any help you can obtain some nice mosfets from old laptop SMPSs and backlight inverter boards..
Hmm, I will try to dissassemble a old laptop smps here and see what I can obtain from it, but mosts uses Ultrafast BJT instead mosfets =/
Very nice driver and arcs.:-) I have seen that sort of flyback with the green dot on it before... where did you get it? Also that large inductor wound with litz wire is the filter one going to the center tap of the flyback right?
I Got it from an old 29'' RCA TV that wasnt working anymore. the output is low at voltage if you compare as small flybacks (I get that 36V output from 15V with a small one) but it didnt get any heat after some time running, and I think it can handle more power (I exploded a small one trying to run a SGTC, it worked, but not for much time: ) Yes the inductor is not to large hehe, the core is white-yellow from computer SMPS, but its on the center tap of the flyback to +V Supply.
Registered Member #989
Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
I was with the board layout, but since I formated my computer, I dont have anymore (forgot to save proteus files) But the board its only a "heatsink" and connection to the mosfets. its two blocks of cooper and two vias to solder the mosfets. The other things its all put togeter by wires...
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