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my 1st drsstc now complete.

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teslacoolguy
Mon Aug 25 2008, 02:56AM Print
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
Well it is on to my next big project being a drsstc. It is based off Steve Ward's 40n60 minibrick topology. I am going to be using a 18" secondary wound on 4" pvc with 30g wire. Today i made the controller pcb and tomorrow I will place a Newark order with all the parts that i need. I still am in need of a bus cap, the igbt's, mmc and toroids but i am shooting for a completion date in November at the latest. Here is a pic of the pcb. I still need to drill the holes.

Top

1219632963 1107 FT0 Drsstc Board Top


Bottom

1219633000 1107 FT0 Drsstc Board Bottom


Credit goes to Steve Ward for gladly helping me through the building process and supplying me with the igbt's, bus cap and various components.
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MRacerxdl
Mon Aug 25 2008, 01:51PM
MRacerxdl Registered Member #989 Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
That a nice board! I was building a DRSSTC with specs near of yours, but mine was with 23'' (60cm) but it was same like you, 4'' diameter and wire 30 AWG.

Good luck !
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teslacoolguy
Tue Aug 26 2008, 02:00AM
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
hehe thanks. Today i selected my heatsink which happens to be quite "oversized" but i wont have to worry about the igbt's getting hot cheesey
Here is a pic.
1219715971 1107 FT52798 Heatsink
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teslacoolguy
Sat Sept 06 2008, 03:01AM
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
Just as an update. I drilled the holes for the pcb and ordered the capacitors for the mmc along with all the parts for the controller board.
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MRacerxdl
Sat Sept 06 2008, 01:19PM
MRacerxdl Registered Member #989 Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
What IGBT's are u going to use?
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teslacoolguy
Mon Sept 08 2008, 02:13AM
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
They are the (IXGN60N60C2D1) IGBT's from IXYS. They are better then the 40n60's
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teslacoolguy
Fri Sept 12 2008, 02:26AM
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
Update. I finished varnishing the secondary and boy does it look nice. i also started making the primary supports and tomorrow Mouser is coming so i can puld the controller board. I made the toroid today also. It is a 4x13 toroid because eventually i want to get one of John Freau's toroids but by time i buy igbt's i will max out my $250 budget for the coil so i will get the toroid later. Here are some pics.
1221186376 1107 FT52798 Secondary

1221186376 1107 FT52798 Toroid

1221186376 1107 FT52798 Primary Support
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teslacoolguy
Sat Sept 13 2008, 05:22AM
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
Everything came today so i built the controller board. It came out very nice and tomorrow i will get the interrupter working. Here is a pic
1221283320 1107 FT52798 Controller Done
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101111
Sat Sept 13 2008, 05:02PM
101111 Registered Member #575 Joined: Sun Mar 11 2007, 04:00AM
Location: Norway
Posts: 263
Like that aluminium box, did you make it yourself?
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Ken M.
Sat Sept 13 2008, 07:57PM
Ken M. Registered Member #618 Joined: Sat Mar 31 2007, 04:15AM
Location: Us-Great Lakes
Posts: 628
Dought it, its probly one of his mouser products. BTE TCG I like your Secondary base plug, same as mine, a toliet drain plug right?
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