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Registered Member #511
Joined: Sat Feb 10 2007, 11:36AM
Location: Somerset UK
Posts: 55
Hello again w1vlf
I have estimated the ESR for 1 cap at 60mOHM so the ESR for the bank is 24mOHM plus 10mOHM for the coil gives 34mOHM and 12.7uH. If I put this in Barry`s RLC simulation I get a pulse of 0.928mS with a peak of 12.2KA at 900v.
This pulse is underdamped and shows a peak negative voltage on the cap bank of -250v. When using the contactor the pulse will ring down naturally and the capacitors will not be damaged (much). The SCR will only conduct in one direction and will switch off when the current crosses zero, this will leave the cap bank charged to -250v and will result in damage to, or even explosion of the capacitors.
You can use SCRs in parallel and they will share current reasonably well but they are not guaranteed to share equally or to turn on at the same time. This may or may not be a problem depending on the application.
Registered Member #1329
Joined: Mon Feb 18 2008, 07:31PM
Location: Harwinton Connecticut
Posts: 53
OZZY, I totally forgot about adding the ESR of the capacitor bank. Thank you for remembering that. So it might be best to stick with the contactor for now. It reliable and just needs to have the contacts cleaned up ever 20 or so shots.
Thank you I am going to start another thread about launch speed and the pulse width
Registered Member #511
Joined: Sat Feb 10 2007, 11:36AM
Location: Somerset UK
Posts: 55
w1vlf
The contactor is a simple and elegant solution, it has served you well so far. Using SCRs would be more efficent but at the power levels of your launcher it deserves a bit of proper design to make sure it`s reliable. Check out the launchers built by FastMHz and Quantum Singularity.
Registered Member #90
Joined: Thu Feb 09 2006, 02:44PM
Location: Seattle, Washington
Posts: 301
A good contactor may have lower resistance than an SCR, and this is usually very important.
You may be able to reduce pitting by speeding up the contact closure. In a circuit like this with series inductance, a faster closure can shorten the contact bounce before the current builds up. You might drive it with a little over-voltage, or there are relay drive circuits with a capacitor to improve pull-in time.
Can you post specs and a photo of your contactor for us? I'm considering something like this for my next (higher-power) coilgun. I might even build my own using a copper wedge. Thanks!
Registered Member #1329
Joined: Mon Feb 18 2008, 07:31PM
Location: Harwinton Connecticut
Posts: 53
Hi Barry, Sorry about the delay in answering, I got a little behind on emails and the like.
Hoping this works there will be 2 attachment. 1 is the contactor itself and the other is a sorta close up of the contacts.
This an old.. I'll bet 30 years anyway 24 volt contactor from a fork lift. I use an 80 volt supply with 15,000 uf capacitor to fire the contactor. The switch that charges the HV supply also charges this 80 volt cap. The contents of that cap is used to pull in the contactor.
The contactor is pretty dirty and old but it does not seems to get leaky at least until up to 1000 volts. I have a megger on which I will check the open resitance of the contactor some day. The picture of the contacts are after 15 aunches or so.
The contacts did stick in the beginning, until i was able to compensate for the mismatch in alignment due to the arc length of the contact arm.
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