Welcome
Username or Email:

Password:


Missing Code




[ ]
[ ]
Online
  • Guests: 120
  • Members: 0
  • Newest Member: omjtest
  • Most ever online: 396
    Guests: 396, Members: 0 on 12 Jan : 12:51
Members Birthdays:
One birthday today, congrats!
RateReducer (35)


Next birthdays
11/02 Download (31)
11/02 ScottH (37)
11/03 Electroguy (94)
Contact
If you need assistance, please send an email to forum at 4hv dot org. To ensure your email is not marked as spam, please include the phrase "4hv help" in the subject line. You can also find assistance via IRC, at irc.shadowworld.net, room #hvcomm.
Support 4hv.org!
Donate:
4hv.org is hosted on a dedicated server. Unfortunately, this server costs and we rely on the help of site members to keep 4hv.org running. Please consider donating. We will place your name on the thanks list and you'll be helping to keep 4hv.org alive and free for everyone. Members whose names appear in red bold have donated recently. Green bold denotes those who have recently donated to keep the server carbon neutral.


Special Thanks To:
  • Aaron Holmes
  • Aaron Wheeler
  • Adam Horden
  • Alan Scrimgeour
  • Andre
  • Andrew Haynes
  • Anonymous000
  • asabase
  • Austin Weil
  • barney
  • Barry
  • Bert Hickman
  • Bill Kukowski
  • Blitzorn
  • Brandon Paradelas
  • Bruce Bowling
  • BubeeMike
  • Byong Park
  • Cesiumsponge
  • Chris F.
  • Chris Hooper
  • Corey Worthington
  • Derek Woodroffe
  • Dalus
  • Dan Strother
  • Daniel Davis
  • Daniel Uhrenholt
  • datasheetarchive
  • Dave Billington
  • Dave Marshall
  • David F.
  • Dennis Rogers
  • drelectrix
  • Dr. John Gudenas
  • Dr. Spark
  • E.TexasTesla
  • eastvoltresearch
  • Eirik Taylor
  • Erik Dyakov
  • Erlend^SE
  • Finn Hammer
  • Firebug24k
  • GalliumMan
  • Gary Peterson
  • George Slade
  • GhostNull
  • Gordon Mcknight
  • Graham Armitage
  • Grant
  • GreySoul
  • Henry H
  • IamSmooth
  • In memory of Leo Powning
  • Jacob Cash
  • James Howells
  • James Pawson
  • Jeff Greenfield
  • Jeff Thomas
  • Jesse Frost
  • Jim Mitchell
  • jlr134
  • Joe Mastroianni
  • John Forcina
  • John Oberg
  • John Willcutt
  • Jon Newcomb
  • klugesmith
  • Leslie Wright
  • Lutz Hoffman
  • Mads Barnkob
  • Martin King
  • Mats Karlsson
  • Matt Gibson
  • Matthew Guidry
  • mbd
  • Michael D'Angelo
  • Mikkel
  • mileswaldron
  • mister_rf
  • Neil Foster
  • Nick de Smith
  • Nick Soroka
  • nicklenorp
  • Nik
  • Norman Stanley
  • Patrick Coleman
  • Paul Brodie
  • Paul Jordan
  • Paul Montgomery
  • Ped
  • Peter Krogen
  • Peter Terren
  • PhilGood
  • Richard Feldman
  • Robert Bush
  • Royce Bailey
  • Scott Fusare
  • Scott Newman
  • smiffy
  • Stella
  • Steven Busic
  • Steve Conner
  • Steve Jones
  • Steve Ward
  • Sulaiman
  • Thomas Coyle
  • Thomas A. Wallace
  • Thomas W
  • Timo
  • Torch
  • Ulf Jonsson
  • vasil
  • Vaxian
  • vladi mazzilli
  • wastehl
  • Weston
  • William Kim
  • William N.
  • William Stehl
  • Wesley Venis
The aforementioned have contributed financially to the continuing triumph of 4hv.org. They are deserving of my most heartfelt thanks.
Forums
4hv.org :: Forums :: General Science and Electronics
« Previous topic | Next topic »   

Repairing a 5V 2.5A SMPS?

Move Thread LAN_403
Conundrum
Sat Nov 17 2007, 07:48AM Print
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4061
Hi all.
Plugged in my router supply the other morning and SNAP Crackle POP! :( GRRRR

Took it apart and it seems to have popped the main fuse, due to two of the four input diodes going bad, possibly triggered by the infamous brown glue disease.

Changed the bad diodes, cleaned off glue, replaced fuse. Now SMPS no longer blows fuses and the main capacitor charges but still no output. I'm seeing about 150 ohms on the output which is consistent with output resistor.

Any ideas? this supply was for my vigor 2500 router.
I checked around the drive circuitry and there was a lot of brown glue on the optocoupler, but this seems to test OK.
thanks, -A

"Bother" said Pooh, as his Dell laptop erupted like the Hindenburg..
Back to top
Finn Hammer
Sat Nov 17 2007, 08:56AM
Finn Hammer Registered Member #205 Joined: Sat Feb 18 2006, 11:59AM
Location: Skørping, Denmark
Posts: 741
Conundrum wrote ...

Hi all.
possibly triggered by the infamous brown glue disease.

Forgive my ignorance, but what is "brown glue", and what is the disease associated to it?

Cheers, Finn Hammer
Back to top
Marko
Sat Nov 17 2007, 12:47PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
Can you post some pics and/or descriptions of parts on the board?

Blowing the fuse indicated primary side failure... now, I just hope you don't have one of those TOPSWITCH© in there ill

Failing to repair it you might just pull out 5V from your PC power supply to power the router.

Or simply use old fashioned iron cored transformer. 12.5 watts isn't that big deal.

Oh, and I'm curious what is ''brown glue disease'' too...
Back to top
Barry
Sat Nov 17 2007, 07:20PM
Barry Registered Member #90 Joined: Thu Feb 09 2006, 02:44PM
Location: Seattle, Washington
Posts: 301
Brown glue? Is this related to the factory-installed 'blue smoke' on which all electronic devices operate? Everyone knows that when a component releases its blue smoke then it no longer works, and we must get a replacement for its fresh supply of blue smoke.

Barry
I used to have a handle on life but it broke off
Back to top
Steve Conner
Sat Nov 17 2007, 10:17PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
The original fault was probably the switching transistor blowing short, which took out the diodes and fuse from overcurrent the first time. The next time you tried powering up, it blew the shorted transistor open.
Back to top

Moderator(s): Chris Russell, Noelle, Alex, Tesladownunder, Dave Marshall, Dave Billington, Bjørn, Steve Conner, Wolfram, Kizmo, Mads Barnkob

Go to:

Powered by e107 Forum System
 
Legal Information
This site is powered by e107, which is released under the GNU GPL License. All work on this site, except where otherwise noted, is licensed under a Creative Commons Attribution-ShareAlike 2.5 License. By submitting any information to this site, you agree that anything submitted will be so licensed. Please read our Disclaimer and Policies page for information on your rights and responsibilities regarding this site.