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4hv.org :: Forums :: High Voltage
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parasitic oscillations and zvs

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Microwatt
Wed Mar 27 2013, 11:58PM Print
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
I have seen zvs set ups that go way out of control do you think it could be controlled using a RC filter to say limit frequencies below 50khz?
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Ben Solon
Thu Mar 28 2013, 04:42AM
Ben Solon Registered Member #3900 Joined: Thu May 19 2011, 08:28PM
Location:
Posts: 600
You may be able to set up a high pass filter to the gate or each fet. Below a certain frequency you would just be burning extra power in the devices themselves though. The only way I see it working perfectly is with an active filter however. Or maybe a high pass filter calibrated to the input thresholds of a Schmidt triggered buffer or something along those lines.
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Sulaiman
Thu Mar 28 2013, 06:45AM
Sulaiman Registered Member #162 Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3140
Make sure that the resistance and inductance
(of wires and pcb traces)
is very low between the two sources,
and especially between the drains and the primary capacitor.
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Antonio
Thu Mar 28 2013, 01:22PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
That circuit is intrinsically dangerous. Nothing impedes the simultaneous conduction of both transistors, if something, as excessive load, stops the normal oscillation. It burns out not due to high-frequency oscillations (that may occur too), but because the normal oscillation stops.
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Steve Conner
Thu Mar 28 2013, 02:07PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Yes, in my experience, the hobbyist community will always choose a simple circuit with a fatal flaw over a complicated one that actually works. tongue
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Microwatt
Thu Mar 28 2013, 03:01PM
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
how would you mitigate parasitic in a zvs driver for a induction heater?
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Steve Conner
Thu Mar 28 2013, 03:56PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Short answer: By using a half-bridge driven by a PLL instead. tongue

Long answer: As far as I know, the parasitics start when the voltage drop across the MOSFET that's "on" gets too high to turn the other MOSFET completely off. The partly "on" device functions as a high-gain linear amplifier, and since it isn't neutralised, it bursts into oscillation somewhere in the 10s of MHz. The oscillations heat the MOSFET up, and MOSFET Rds(on) increases with temperature and Vgs(th) decreases, so once they have started they quickly get worse until the circuit goes into thermal runaway and melts down.

Anything that helps the MOSFET turn off completely will help stop the parasitics. Including better cooling, as this decreases Rds(on) and increases the threshold voltage.

However, you then have to face a second problem. The circuit may never start oscillating unless it's biased such that both MOSFETs can turn on at once. Achieving this, while still making sure they turn off completely for most of the cycle, needs very fine control of the DC bias. The standard circuit completely fails to provide this.
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Microwatt
Thu Mar 28 2013, 08:03PM
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
Then why can't we figure out how to remove the leakage inductance so that we could draw 100A @38v volts?
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Steve Conner
Thu Mar 28 2013, 08:46PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Completely different question, so here's a completely different answer. The DC-DC converter circuit used in a car audio amp is similar to the ZVS and could probably draw 100A at 38V easy enough. It uses the same push-pull transformer, but it's hard switched, with no tuning capacitor and the MOSFET gates driven by a fixed frequency oscillator. The transformer is wound on a toroidal core with the primary and secondary wires all mixed together to minimise leakage inductance.

The improvement in efficiency given by zero-voltage soft switching increases as the square of the voltage. For 12 or 24V, maybe even 38V, it doesn't make a huge difference.
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