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Registered Member #3900
Joined: Thu May 19 2011, 08:28PM
Location:
Posts: 600
You may be able to set up a high pass filter to the gate or each fet. Below a certain frequency you would just be burning extra power in the devices themselves though. The only way I see it working perfectly is with an active filter however. Or maybe a high pass filter calibrated to the input thresholds of a Schmidt triggered buffer or something along those lines.
Registered Member #162
Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3140
Make sure that the resistance and inductance (of wires and pcb traces) is very low between the two sources, and especially between the drains and the primary capacitor.
Registered Member #834
Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
That circuit is intrinsically dangerous. Nothing impedes the simultaneous conduction of both transistors, if something, as excessive load, stops the normal oscillation. It burns out not due to high-frequency oscillations (that may occur too), but because the normal oscillation stops.
Registered Member #30
Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Short answer: By using a half-bridge driven by a PLL instead.
Long answer: As far as I know, the parasitics start when the voltage drop across the MOSFET that's "on" gets too high to turn the other MOSFET completely off. The partly "on" device functions as a high-gain linear amplifier, and since it isn't neutralised, it bursts into oscillation somewhere in the 10s of MHz. The oscillations heat the MOSFET up, and MOSFET Rds(on) increases with temperature and Vgs(th) decreases, so once they have started they quickly get worse until the circuit goes into thermal runaway and melts down.
Anything that helps the MOSFET turn off completely will help stop the parasitics. Including better cooling, as this decreases Rds(on) and increases the threshold voltage.
However, you then have to face a second problem. The circuit may never start oscillating unless it's biased such that both MOSFETs can turn on at once. Achieving this, while still making sure they turn off completely for most of the cycle, needs very fine control of the DC bias. The standard circuit completely fails to provide this.
Registered Member #30
Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Completely different question, so here's a completely different answer. The DC-DC converter circuit used in a car audio amp is similar to the ZVS and could probably draw 100A at 38V easy enough. It uses the same push-pull transformer, but it's hard switched, with no tuning capacitor and the MOSFET gates driven by a fixed frequency oscillator. The transformer is wound on a toroidal core with the primary and secondary wires all mixed together to minimise leakage inductance.
The improvement in efficiency given by zero-voltage soft switching increases as the square of the voltage. For 12 or 24V, maybe even 38V, it doesn't make a huge difference.
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