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4hv.org :: Forums :: High Voltage
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How to work out the coupling coefficient of an air coil

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si2030
Fri Jan 13 2012, 12:25PM Print
si2030 Registered Member #1571 Joined: Wed Jul 02 2008, 03:26AM
Location: Bendigo Victoria Australia
Posts: 44
Hi there,

This might be pretty simple for alot of you out there but I am having a little trouble with it.

I have built a large air coil transformer.. its 13 inches in diameter, 1.6 inches wide, 1 inch thick.

Lsecondary = 2.05Henries measured.
Lprimary = 35uHenries measured.

What are the steps to work out the coupling coefficient of this coil transformer as I would like to plug these values into a spice model and in this regard I need a "K" value for the transformers coupling coefficient....

Kind Regards

Simon
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Antonio
Fri Jan 13 2012, 01:23PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
You can calculate it very precisely from the geometry with the Inca program:
Link2
You can also measure the inductance of the two coils connected in series, that shall result in L1+L2+2*M. With M, the mutual inductance, calculate k=M/sqrt(L1*L2).
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Sulaiman
Fri Jan 13 2012, 01:27PM
Sulaiman Registered Member #162 Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3141
Calculating the coupling would need finite element analysis software
but you can measure primary and secondary inductances
and mutual inductance
and from that you can calculate the coupling coeficient.
k = Lmutual/sqrt(Lpri x Lsec)

If you don't have an inductance meter (most of us don't)
then you can use resonance with a capacitor to calculate the inductances.

Ah! Antonio beat me to it.

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si2030
Fri Jan 13 2012, 02:40PM
si2030 Registered Member #1571 Joined: Wed Jul 02 2008, 03:26AM
Location: Bendigo Victoria Australia
Posts: 44
Thanks guys for your direction,

I have a couple of questions relating to Inca...

1. What do the Segments/turn relate to?

2. It tells me that the wire for the secondary is to big... the coil is built and I used 0.5mm wire. I have used a height of 0.05 or 50mm and I pput 26 layers of 80 turns.. its telling me that I need to use a wire width of 0.00003 rather than 0.0005... what settings am I screwing up here...

3. what does the base elevation refer to?

4. Finally what do Segs/turn for L refer to?

Regards

Simon

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jpsmith123
Fri Jan 13 2012, 07:09PM
jpsmith123 Registered Member #1321 Joined: Sat Feb 16 2008, 03:22AM
Location:
Posts: 843
For a set of two coupled coils L1 and L2, you could use the following formula:

k = (1 - L1*/L1**)^1/2

where L1* is the inductance measured at the terminals of coil L1 with coil L2 shorted, and L1** is the inductance measured at the terminals of coil L1 with coil L2 open. (Of course the designations L1 and L2 could be interchanged).
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Antonio
Fri Jan 13 2012, 08:04PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
si2030 wrote ...

I have a couple of questions relating to Inca...

1. What do the Segments/turn relate to?

If the program has to do a numerical analysis to calculate something, it divides each turn of the coils in this number of discrete segments. Increase if you want absurd precision, but for most calculations this is not used.

2. It tells me that the wire for the secondary is to big... the coil is built and I used 0.5mm wire. I have used a height of 0.05 or 50mm and I pput 26 layers of 80 turns.. its telling me that I need to use a wire width of 0.00003 rather than 0.0005... what settings am I screwing up here...

The program only supports single-layer coils (something to update...). If the windings are thin you can cheat and just use the recommended thickness for an equivalent single-layer coil with the average radius. M will be calculated correctly.

3. what does the base elevation refer to?

Elevation of the base of the coil relative to the base of the reference. Click in "view" to see.

4. Finally what do Segs/turn for L refer to?

The same of the first question, but for inductances, that are more difficult to calculate precisely and require more segments.

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si2030
Sat Jan 14 2012, 02:43PM
si2030 Registered Member #1571 Joined: Wed Jul 02 2008, 03:26AM
Location: Bendigo Victoria Australia
Posts: 44
Hi Antonio,

I have one more question and it may be that I have screwed up but I am getting an odd result for the primary inductance when measured. The settings I used were 20 turns, a height of 0.05M or 50mm. a Min Radius of 0.185M or 185mm with the max Radius equal to 0.185M or 185mm. Base elevation of 0 and a wire diameter of 0.0021M or 2.1mm.

The program provides an inductance of 0.24 to 0.26mH.

However when I use my peak inductance tester I get 35 micro henries....

So is the inductance tester so wrong? it did measure the secondary at 2 Henries where the calculated value was around 2.1 Henries...

Why should it measure such a different value and which is right..

Kind Regards

Simon
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Antonio
Sat Jan 14 2012, 03:02PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
35 uH is surely too low for these dimensions. Verify if the coil looks as the drawing made by the program. If the dimensions are correct, the coil may have a short-circuit, or you measured the inductance with the coil over a metal plate, or with a metal core.
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