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4hv.org :: Forums :: General Science and Electronics
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Resistor Wattage

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Harry
Sat Dec 03 2011, 09:13PM Print
Harry Registered Member #4081 Joined: Wed Aug 31 2011, 06:40PM
Location: UK
Posts: 139
Why are resistors rated in watts and not amps? Just seems a lot of extra maths to do to find the watts, when surely it is the amps that cause all the damage.
Thanks.
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Steve Conner
Sat Dec 03 2011, 09:26PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
No, it's the watts that do the damage. Heat is what kills electronic components, and it's measured in watts.

Say you buy a 1 ohm and a 1000 ohm resistor, both 1 watt. They'll be the same size, as it's the physical dimensions of the part that limit how much heat it can dissipate. But the resistive element in the 1 ohm part will be shorter and thicker, capable of handling a lot more current. About 31.6 times more.
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Dr. Dark Current
Sat Dec 03 2011, 09:30PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Because there are standardised sizes of resistors which are based on the Watt dissipation. You can't have standard sizes based on the Amp rating, because you would have a different size for every ohmic value...
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dude_500
Sat Dec 03 2011, 10:34PM
dude_500 Registered Member #2288 Joined: Wed Aug 12 2009, 10:42PM
Location: Cambridge, MA
Posts: 179
Another reason is that it may be the case that steady state amperage could be a rating in place of wattage, but average amperage is meaningless, since P=I^2*R. So if you run 1 amp through a 1 ohm resistor continuously, you generate 1 watt. But if you run 2 amps through at 50% duty cycle, the dissipation is actually 2 watts rather than the 1 you might think at a quick glance (because 1/2 * 2^2 * 1 = 2).

So there's really no way an amperage rating would actually accomplish the goal of a thermal rating.
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radiotech
Sat Dec 03 2011, 10:46PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
Some resistors are connected in series with AC and DC motors to limit
the starting current. The are rated in amps and ohms among other things.

A reason is the wires connecting them are rated in amps and have connection
lugs sized accordingly.

If you see an amp rating on a resistor, it is probably because of a regulation
stating it must be there.

I looked in the shop, and there some great honking resistors, some water cooled
rated in ohms and amps.
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Dr. Slack
Sun Dec 04 2011, 09:19AM
Dr. Slack Registered Member #72 Joined: Thu Feb 09 2006, 08:29AM
Location: UK St. Albans
Posts: 1659
If you have a component that can be damaged, each method of damage will have its own rating ... so ...

Too much current will fuse the thinnest link, or cause electromigration, so there's a max amps rating.
Too much voltage will cause it to break over internally, so max volts
Too much pull on the leads will physically break it, so max Newtons
Too much power will cause it to overheat, so max watts
Too much pulse power delivered rapidly will also overheat it, so max I2t

... but the power limitation is the one that you hit first in 99% of circuits for hobbies, commerce, comms, computing, whatever, so that's the headline figure for resistors. Dig further into the data sheet, you'll find voltage, and maybe current. You'll find other limits for more expensive specialist resistors.


But perhaps the most significant reason is that for ordinary air-cooled resistors, power rating goes as size. When you are doing a board layout, size is how many components you can cram in to what space. Size is what both the resistor manufacturer and the end user need to worry about for mechanical handling, so all of the packing, tubes, reels, all use the same size chip of ceramic substrate. But once you've got that standard size, the difference between a 10ohm and a 100k ohm resistor is just the thickness, composition and wiggles of a metal ink film fired onto the surface, or turns and thickness of wire wound on to it.


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Harry
Sun Dec 04 2011, 05:31PM
Harry Registered Member #4081 Joined: Wed Aug 31 2011, 06:40PM
Location: UK
Posts: 139
Ok thanks everyone that has answered my question; it makes a lot more sense now.
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