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4hv.org :: Forums :: High Voltage
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Regulated High Voltage PS, 15kV, 200 watts.

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Patrick
Thu Nov 24 2011, 05:19AM Print
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Regulated High Voltage PS, 15kV, 200 watts.

Im pondering how to accomplishish this task:

make a Push-Pull ferrite transformer SMPS. This first attempt will be a 15kV, 200 Watt device, which is a prototype for a larger multi-transformer SMPS to be built from the lessons learned with this prototype.

All advice, oppinions and help is wanted.

Purpose: An HV SMPS for Lifter/Ionocraft research.

The specific requirments are as follows :
--- 15 kV regulated to within about 5-10%
--- 100 kHz transformer freq, with a Push-pull Primary, and at least one secondary of 18-20kV
--- each transistor will have a max on time of about 49%
--- current monitoring, individual pulse by pulse limit, via primary current transformer.
--- Hopefully a 20-22 volt primary conducting 10 or so Amps.
--- full flux swing both + and -, thus the secondary must be rectified to HVDC, with a moderate ripple.
--- It must operate no-load without killing itself, and be secondary short circuit resistant (occasional arcing, and sparking)
--- I have the ability to totally make the transformer, its everything else i need help with. (like the compensation loop circuit and math, and the voltage feedback division circuit.)
--- Must use the UC28025 current mode control IC, and have the clock pin preserved for syncing multiples together in the future.

Clarifications: Obviously, the ripple and regulation percentage are closely related, as is the compensation/feedback circuit and math. so the 5-10% number and ripple factor i have left as free as possible early in the design phase of this prototype.

I expect that my HV O-scope probe will be needed for any feedback circuit response and division ratio issues.

Also the IC must be able to SYNC with other IC sections, this also applies to the feedback loop. While no single failure of any module should cuase the system to catastrophically fail. since this is a first attempt, it will not include these syncing or power sharing functions yet, but the final future circiut will.

Datasheets and PDF's :
Paralleling power:
]slup207.pdf[/file]
TI UC28025:
]uc28023_best.pdf[/file]

Ive really got my work to do on this one. I dont see many examples of HV regulated schematics online. there is an application schematic in the PDF so ill start with that....
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Pinky's Brain
Thu Nov 24 2011, 03:44PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
Would a flyback with regulation on a separate low voltage secondary work? That avoids needing feedback from the high voltage secondary.
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kagneytrott
Thu Nov 24 2011, 04:04PM
kagneytrott Registered Member #4228 Joined: Thu Nov 24 2011, 03:58PM
Location:
Posts: 1
I wish you the very best for this mission...its the only way i can help coz i am unrelated to this field.
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Antonio
Thu Nov 24 2011, 11:11PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
You probably need more voltage. At least 20 kV. A minimum of 1 mA for a light 2 g "lifter", more in proportion to the desired weight. Apparently more power is required for takeoff. Once the lifter is flying, the power can be reduced. A flyback power supply requires a simpler transformer. It's simple to regulate the HV output with reasonable precision by observing another low-voltage winding, producing a voltage proportional to the HV output.
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Patrick
Fri Nov 25 2011, 03:05AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Antonio wrote ...

You probably need more voltage. At least 20 kV. A minimum of 1 mA for a light 2 g "lifter", more in proportion to the desired weight. Apparently more power is required for takeoff. Once the lifter is flying, the power can be reduced. A flyback power supply requires a simpler transformer. It's simple to regulate the HV output with reasonable precision by observing another low-voltage winding, producing a voltage proportional to the HV output.
As for your extra secondary idea, yeah i was thinking of verifying that it would work, so ill draw up some specs to try it.

As to the higher than 15kV point, yes i realize i need higher voltage for my real testing. But i wanted to make it easier on the prototype and control loop by only requiring 15 kV, later variants will be in the 30-40kV range .
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