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Relay based buck converter?

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Inducktion
Thu Oct 13 2011, 04:06PM Print
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
Has anyone ever tried to make a relay based buck/voltage regulator? It seems to work pretty well in simulations, anyway.

Link2

It certainly simplifies driving techniques!
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Bjørn
Thu Oct 13 2011, 05:02PM
Bjørn Registered Member #27 Joined: Fri Feb 03 2006, 02:20AM
Location: Hyperborea
Posts: 2058
If done right it will "work", but the simulation is for an ideal relay and it will not work the same as reality.

You will get a lot of noise of all types, ripple and reliability problems that you have to solve.

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Mads Barnkob
Thu Oct 13 2011, 05:18PM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
Inducktion wrote ...

Has anyone ever tried to make a relay based buck/voltage regulator? It seems to work pretty well in simulations, anyway.

Link2

It certainly simplifies driving techniques!

Switching a mechanical relay at 88 Hz does not qualify as simplifying driving techniques ;)

At my first year in school as control and regulation electrician, we put 50 relays in series to switch on the next, turn off the prior relay, plugged it into the wall socket and witnessed a alarming noise from the 50Hz switching of mechanical relays.
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MRacerxdl
Thu Oct 13 2011, 05:18PM
MRacerxdl Registered Member #989 Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
I think the biggest problem is the inductive kickback that can open a spark at the relay contacts, thing that doesnt happen at semiconductors because *I think* they switch much faster than relays, and that peak can go through the right way, not on relay contacts.
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Mattski
Fri Oct 14 2011, 06:21AM
Mattski Registered Member #1792 Joined: Fri Oct 31 2008, 08:12PM
Location: University of California
Posts: 527
This circuit isn't actually a buck converter, it could perhaps be called a switching linear regulator.

By starting with a 22kHz square wave voltage source, which would ordinarily be provided by the switching transistor, you're already kind of cheating wink No ordinary or practical relay could sustain that switching speed. A transistor could do so quite easily.

Another very important part of the buck converter is the inductor in the output filter. An inductor can provide (in the ideal case) lossless filtering when connected in the appropriate way with a capacitor. The RC filter here will never provide lossless filtering. The lack of an inductor means that to filter your square wave (two square waves really) you need that 1 ohm resistor there, otherwise you'll have a 22kHz square wave at your output. Since the full different between the output and input voltage is being dropped across that resistor, with a certain amount of current, power is being dissipated in it. A inductor can have voltage and current on it without dissipating power because all of the power being absorbed is building up as magnetic energy which will be released as current later, so an LC filter is (in the ideal case) lossless.
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radiotech
Sat Oct 15 2011, 06:52PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
Relays have life ratings. My GE MICRO PLC rates the relays at 2E7 operations dry and 1E5 operations
under rated load.
It is interesting that telephone companies managed hundreds of millions of relays without
connecting any external dv/dt suppression shunting the coils. A diode across, or even in
series with a DC relay can change the release timing.

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