Welcome
Username or Email:

Password:


Missing Code




[ ]
[ ]
Online
  • Guests: 29
  • Members: 0
  • Newest Member: omjtest
  • Most ever online: 396
    Guests: 396, Members: 0 on 12 Jan : 12:51
Members Birthdays:
No birthdays today

Next birthdays
07/09 Avi (41)
07/09 Jannick Hagen (15)
07/10 Sparcz (69)
Contact
If you need assistance, please send an email to forum at 4hv dot org. To ensure your email is not marked as spam, please include the phrase "4hv help" in the subject line. You can also find assistance via IRC, at irc.shadowworld.net, room #hvcomm.
Support 4hv.org!
Donate:
4hv.org is hosted on a dedicated server. Unfortunately, this server costs and we rely on the help of site members to keep 4hv.org running. Please consider donating. We will place your name on the thanks list and you'll be helping to keep 4hv.org alive and free for everyone. Members whose names appear in red bold have donated recently. Green bold denotes those who have recently donated to keep the server carbon neutral.


Special Thanks To:
  • Aaron Holmes
  • Aaron Wheeler
  • Adam Horden
  • Alan Scrimgeour
  • Andre
  • Andrew Haynes
  • Anonymous000
  • asabase
  • Austin Weil
  • barney
  • Barry
  • Bert Hickman
  • Bill Kukowski
  • Blitzorn
  • Brandon Paradelas
  • Bruce Bowling
  • BubeeMike
  • Byong Park
  • Cesiumsponge
  • Chris F.
  • Chris Hooper
  • Corey Worthington
  • Derek Woodroffe
  • Dalus
  • Dan Strother
  • Daniel Davis
  • Daniel Uhrenholt
  • datasheetarchive
  • Dave Billington
  • Dave Marshall
  • David F.
  • Dennis Rogers
  • drelectrix
  • Dr. John Gudenas
  • Dr. Spark
  • E.TexasTesla
  • eastvoltresearch
  • Eirik Taylor
  • Erik Dyakov
  • Erlend^SE
  • Finn Hammer
  • Firebug24k
  • GalliumMan
  • Gary Peterson
  • George Slade
  • GhostNull
  • Gordon Mcknight
  • Graham Armitage
  • Grant
  • GreySoul
  • Henry H
  • IamSmooth
  • In memory of Leo Powning
  • Jacob Cash
  • James Howells
  • James Pawson
  • Jeff Greenfield
  • Jeff Thomas
  • Jesse Frost
  • Jim Mitchell
  • jlr134
  • Joe Mastroianni
  • John Forcina
  • John Oberg
  • John Willcutt
  • Jon Newcomb
  • klugesmith
  • Leslie Wright
  • Lutz Hoffman
  • Mads Barnkob
  • Martin King
  • Mats Karlsson
  • Matt Gibson
  • Matthew Guidry
  • mbd
  • Michael D'Angelo
  • Mikkel
  • mileswaldron
  • mister_rf
  • Neil Foster
  • Nick de Smith
  • Nick Soroka
  • nicklenorp
  • Nik
  • Norman Stanley
  • Patrick Coleman
  • Paul Brodie
  • Paul Jordan
  • Paul Montgomery
  • Ped
  • Peter Krogen
  • Peter Terren
  • PhilGood
  • Richard Feldman
  • Robert Bush
  • Royce Bailey
  • Scott Fusare
  • Scott Newman
  • smiffy
  • Stella
  • Steven Busic
  • Steve Conner
  • Steve Jones
  • Steve Ward
  • Sulaiman
  • Thomas Coyle
  • Thomas A. Wallace
  • Thomas W
  • Timo
  • Torch
  • Ulf Jonsson
  • vasil
  • Vaxian
  • vladi mazzilli
  • wastehl
  • Weston
  • William Kim
  • William N.
  • William Stehl
  • Wesley Venis
The aforementioned have contributed financially to the continuing triumph of 4hv.org. They are deserving of my most heartfelt thanks.
Forums
4hv.org :: Forums :: High Voltage
« Previous topic | Next topic »   

Winding your own ferrite transformer

1 2 3 4  last
Move Thread LAN_403
Thomas W
Fri Aug 05 2011, 11:01AM Print
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Hi, ive been thinking about making my own HVHF transformer,
thing is i dont understand where to start off working out how many turns i need, core size, material
and all the other information, is there anywhere or anyone who can inform me this?

thanks,
Tom .W.
Back to top
cduma
Fri Aug 05 2011, 11:46AM
cduma Registered Member #1822 Joined: Fri Nov 21 2008, 08:04PM
Location:
Posts: 300
I think you should just pick out a medium size torroid and just start winding and see what happens. If you have any sort of design goals I could give a more specific answer.
Back to top
haxor5354
Fri Aug 05 2011, 12:26PM
haxor5354 Registered Member #2063 Joined: Sat Apr 04 2009, 03:16PM
Location: Toronto
Posts: 352
start off with 1000 turns on a FBT core and see how many volts you get. put a layer of tape between each layer of windings for more insulation.
Back to top
Adam Munich
Fri Aug 05 2011, 12:57PM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
Link2 Unless you want to meet a design goal just pick a core and wind. Insulation is the hardest part.
Back to top
Thomas W
Fri Aug 05 2011, 01:05PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
ok

any good reccomended cores? i want to be able to put in about 1 - 3 Kw and how could i go about working out turns per volt?

im looking for somthing simler to Uzzors2k's Big Mofo HV Transformer


EDIT:
also should i run it ZVS or Full bridge?
Back to top
Patrick
Fri Aug 05 2011, 03:38PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Tom Williamson wrote ...

any good reccomended cores? i want to be able to put in about 1 - 3 Kw and
Look at TSC international and others, choose a core with an area you want for the following formula below.
Choose the winding breadth and volume too, based on what you plan to do.


Tom Williamson wrote ...

....how could i go about working out turns per volt?
Use the following websites and a calculator.

Link2 (Use this for conversion)
Link2 (Use this for solving Volts per turn)



Tom Williamson wrote ...

Im looking for somthing simler to Uzzors2k's Big Mofo HV Transformer
EDIT:
also should i run it ZVS or Full bridge?
Use a Push-Pull, Half Bridge, or Full Bridge, when your over 1-2kVA. In my oppinion Push-Pull is easiest but has limitations, Full Bridge is best, but expensive and the most difficult of the 3 to get working right. Half Bridge is in the middle.

It appears Uzzors is using a Half Bridge for his big MoFo transformer.


Build a driver that is reliable, then you can swap out transformers as you see fit or burn/explode them.
Back to top
Thomas W
Fri Aug 05 2011, 04:04PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Patrick the thing is i dont have a clue about any of this and how to use the calculations and calculator i have absolutely no clue at all im a usual bang stuff together and hope it works guy im trying to acctualy put some scientificness into all this
Back to top
Patrick
Fri Aug 05 2011, 04:07PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Tom Williamson wrote ...

Patrick the thing is i dont have a clue about any of this and how to use the calculations and calculator i have absolutely no clue at all im a usual bang stuff together and hope it works guy im trying to acctualy put some scientificness into all this
Then youll have to learn the math, Precalculus should be suffcient for this task. (if you want to know what is really happening, else you can just guess. Though at 2+kVA, guessing seems dangerous.)
Back to top
Thomas W
Fri Aug 05 2011, 04:14PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
ok then im gonna go do that,
what design is better: a large pancake coil with centertaps or and single layer winding with center taps?
Back to top
Patrick
Fri Aug 05 2011, 04:17PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Tom Williamson wrote ...

ok then im gonna go do that,
what design is better: a large pancake coil with centertaps or and single layer winding with center taps?
learn form the single layer first, later when you gain enough experience you can then move on to radhoo's pancake designs.
Back to top
1 2 3 4  last

Moderator(s): Chris Russell, Noelle, Alex, Tesladownunder, Dave Marshall, Dave Billington, Bjørn, Steve Conner, Wolfram, Kizmo, Mads Barnkob

Go to:

Powered by e107 Forum System
 
Legal Information
This site is powered by e107, which is released under the GNU GPL License. All work on this site, except where otherwise noted, is licensed under a Creative Commons Attribution-ShareAlike 2.5 License. By submitting any information to this site, you agree that anything submitted will be so licensed. Please read our Disclaimer and Policies page for information on your rights and responsibilities regarding this site.