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4hv.org :: Forums :: High Voltage
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questions about flyback transformers?

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alf
Sun Jun 26 2011, 09:39AM Print
alf Registered Member #3925 Joined: Fri Jun 03 2011, 10:50AM
Location:
Posts: 121
hey,

i have a few questions about FBTs, etc soo -

could a voltage multiplier be used with a modern dc flyback transformer?
what would be the advantage of using a 100nf capacitor in a voltage multiplier, instead of a 1pf capacitor?
im not sure what the capacitance changes.
how big a spark have you found to be acheiveable from a dc flyback?
because i can get about a 5cm spark, but the fbt fails quickly, the first fbt lasted for hours, but the second only for 10 minutes,
and the third one after about 10 seconds, (fortunately the third one is still useful, as it has different secondary windings which i can use)

and also, is it possible to cool a potted dc FBT in oil, cos i wouldnt have thought it would work very well since its sealed.
finally - could i use the ferrite core from one of the failed FBTs, as the core for a homemade FBT i intend to make?
it should be as simple as putting the primary on one side of the ferrite core, and the secondary on the other right?

thanks for your help. Alf.
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Mattski
Sun Jun 26 2011, 06:28PM
Mattski Registered Member #1792 Joined: Fri Oct 31 2008, 08:12PM
Location: University of California
Posts: 527
alf wrote ...

hey,

i have a few questions about FBTs, etc soo -

could a voltage multiplier be used with a modern dc flyback transformer?
Unfortunately no, it needs the negative swing of a non-rectified transformer output.
wrote ...
what would be the advantage of using a 100nf capacitor in a voltage multiplier, instead of a 1pf capacitor?
A voltage multiplier suffers from voltage droop as load current increases, because the capacitors have an AC impedance. With a larger capacitor the current can reach higher values before the voltage droops.

wrote ...
and also, is it possible to cool a potted dc FBT in oil, cos i wouldnt have thought it would work very well since its sealed.
It might provide some benefit for longer periods of operation at somewhat higher power levels than it's designed for, but if you're going for very high power pulsed operation then the inside will heat up before much heat can make its way through the case of the transformer to the oil.
wrote ...
finally - could i use the ferrite core from one of the failed FBTs, as the core for a homemade FBT i intend to make?
it should be as simple as putting the primary on one side of the ferrite core, and the secondary on the other right?
Absolutely you can. Most flyback transformers use a very high permeability ferrite core (exact permeability might not be known) but they set the effective permeability of the core using air gaps of known length. Chances are this has been done and you can just keep the spacers that are already in between the two core halves. Now it's also important to point out that a flyback transformer can be driven in true flyback mode, or in a forward or symmetric converter mode. Generally speaking flyback mode can get you to a higher voltage while forward and symmetric converters get you more power. For a forward or symmetric converter you might want to remove the core spacers.

Also, for the best transformer quality you actually want to wind the secondary on top of the primary. We often see the cartoon drawings of a transformer with both windings on opposite sides of the transformer, but this leads to a higher leakage inductance. When you drive the transformer the leakage inductance on the primary side will cause a voltage spike on the switching transistor which will heat up your transistor more than it needs to.
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Daedronus
Mon Jun 27 2011, 09:06AM
Daedronus Registered Member #2329 Joined: Tue Sept 01 2009, 08:25AM
Location:
Posts: 370
The first thing to fail ( at least for me ) in a FB transformer is the diode, After that you have a lower voltage flyback, but it's AC.

I have a cople of DC flybacks like that, that now have become AC cry

It's easy to tell if they become AC, they will no longer power my marx generator...
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alf
Mon Jun 27 2011, 11:15AM
alf Registered Member #3925 Joined: Fri Jun 03 2011, 10:50AM
Location:
Posts: 121
Daedronus wrote ...

The first thing to fail ( at least for me ) in a FB transformer is the diode, After that you have a lower voltage flyback, but it's AC.

I have a cople of DC flybacks like that, that now have become AC cry

It's easy to tell if they become AC, they will no longer power my marx generator...

hey,

right, i dont think that has happened to me, because instead of a big hot arc, i just get a 5mm or so purple crackly spark, like a static spark, with no current, so maybe the secondary has fused, and it is arcing?

so a marx generator will work with a pulsating dc input, and a cockcroft walton multiplier will only work with an ac input?
could i use a mark generator to boost the fbts output voltage to 200kv, to power an x-ray tube, or would the current be too low?
and, if the supply voltage is 20kv, the capacitors in a marx generator will only need to be rated to 20kv, right?
aww, but atleast they will have other uses, like a plasma globe :D

thx. Alf.
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alf
Mon Jun 27 2011, 11:21AM
alf Registered Member #3925 Joined: Fri Jun 03 2011, 10:50AM
Location:
Posts: 121

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Daedronus
Mon Jun 27 2011, 12:25PM
Daedronus Registered Member #2329 Joined: Tue Sept 01 2009, 08:25AM
Location:
Posts: 370
I think the failure mode depends on the reason it failed, if you put too much power in it it's possible that indeed the windings have fused.
When my flybacks failed I was get really long sparks, 5 - 6cm+ but with very little power, so most probably the over voltage killed the output diode.

I was still getting decent sparks after that, but far smaller, 2-3cm.
I plan to make a external CW multiplier for my abused FB one of this days....

The output of a marx generator is a very intense pulse. You can get some incredible sparks from one.
It should have no problems getting to 200Kv (and more), but it will be more of a flash X-Ray, not continuous.

And last, just so you know, if you play with a marx, keep any kind of electronics far from it.
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alf
Tue Jun 28 2011, 06:55PM
alf Registered Member #3925 Joined: Fri Jun 03 2011, 10:50AM
Location:
Posts: 121
Daedronus wrote ...

I think the failure mode depends on the reason it failed, if you put too much power in it it's possible that indeed the windings have fused.
When my flybacks failed I was get really long sparks, 5 - 6cm+ but with very little power, so most probably the over voltage killed the output diode.

I was still getting decent sparks after that, but far smaller, 2-3cm.
I plan to make a external CW multiplier for my abused FB one of this days....

The output of a marx generator is a very intense pulse. You can get some incredible sparks from one.
It should have no problems getting to 200Kv (and more), but it will be more of a flash X-Ray, not continuous.

And last, just so you know, if you play with a marx, keep any kind of electronics far from it.


hey,

right, hmm my failed fbt is producing big sparks also, but intermittently :-/

ahh ok,
would it be possible to omit the resistors in the marx generator, to increase the pulse frequency?
and with my fbt, i can draw around a 2 inch spark, and at about 1 inch, it changes gradually from a orange spark to a blue crackly one,
roughly what voltage would this be?
maybe enough to power an x-ray tube hopefully :P

thanks. Alf.
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Daedronus
Tue Jun 28 2011, 10:00PM
Daedronus Registered Member #2329 Joined: Tue Sept 01 2009, 08:25AM
Location:
Posts: 370
The resistors serve a very good purpose, you should try to understand the circuit and why they are there.....
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alf
Wed Jun 29 2011, 10:34AM
alf Registered Member #3925 Joined: Fri Jun 03 2011, 10:50AM
Location:
Posts: 121
Daedronus wrote ...

The resistors serve a very good purpose, you should try to understand the circuit and why they are there.....


hey,

yeah i have found out what theyre for now, they are there to add impedance, so the capacitors seem to be in series lol
how clever :P
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