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4hv.org :: Forums :: High Voltage
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Busbar material

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Adam Munich
Wed Jun 22 2011, 01:19AM Print
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
Well I have 12kJ worth of capacitors coming in the mail, and I need to connect them up. So, what are my options for busbars?

Aluminum stock.
Flattened copper pipe.
Wood wrapped in lots of aluminum foil, hey it might just work.

What do you think would be best performance, looks and cost-wise? I plan on making this a 700V cap bank for higher peak currents.
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Dr. ISOTOP
Wed Jun 22 2011, 01:23AM
Dr. ISOTOP Registered Member #2919 Joined: Fri Jun 11 2010, 06:30PM
Location: Cambridge, MA
Posts: 652
Aluminum is your best bet; it has the lowest price per conductivity.
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Ash Small
Wed Jun 22 2011, 01:37AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
Resistance is futile.....look for some scrap copper.
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Patrick
Wed Jun 22 2011, 02:00AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Do you live near a metal supplier as I do? Id rather use aluminum, as I can get it for a deal as excess scrap, but it depends on your cost/availability, I too have used copper pipe from the hardware store, but its the most expensive way to get copper I think. So i like to use 0.25" x 0.5" rectangular aluminum bar stock for what youre doing.
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Adam Munich
Wed Jun 22 2011, 02:01AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
I planned on just going to the local scrapyard and seeing what they have in their alumnium or copper bin. There is likely to be aluminum stock/angle and copper pipe...
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radiotech
Wed Jun 22 2011, 06:46AM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
What voltage will the bus operate at? High amps can deform buswork
quite nicely.

So will it push apart or squeeze together?
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Adam Munich
Wed Jun 22 2011, 12:44PM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
I planned on configuring the 'lytics to make a 700V bank for higher currents.
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doctor electrons
Wed Jun 22 2011, 09:58PM
doctor electrons Registered Member #2390 Joined: Sat Sept 26 2009, 02:04PM
Location: Milwaukee Wisconsin
Posts: 381
Link2
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Ash Small
Wed Jun 22 2011, 10:29PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
doctor electrons wrote ...

Link2

It should be pretty easy to fabricate something similar yourself, using copper pipe, sliced into suitable sections and flattened (annealed if necessary), or whatever is available at the scrapyard. (I was actually thinking of something along these lines before Dr Electrons posted)
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ScotchTapeLord
Thu Jun 23 2011, 12:01AM
ScotchTapeLord Registered Member #1875 Joined: Sun Dec 21 2008, 06:36PM
Location:
Posts: 635
I recently got the idea to use the aluminum sheets they use to shield the inside of computer towers with. I don't have any conclusive data on its capability (yet) but it's easy to cut with tin snips and you can keep layering it on until you run out of material. A decent size old computer can have quite a bit of this aluminum sheet.
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