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Registered Member #14
Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
I'm trying to design an ultrasonic rangefinder and I'm using the matching transformer topology.
the questions are: 1) THe oscillation frequency is determined by the tank circuit (secondary inductance, ultrasonic probe capacitance) ? I ask you that because I probably mis-designed the transformer; according to my scope the oscillation freq is 30KHz (i need 40KHz to correctly detect the echo) 80Vp-p (i need 140Vp-p). If the answer is yes, i will reduce secondary turns from 500 to 370 (primary turns will be reduced too) 2) The transformer can have air gaps or it is deleterious?
Registered Member #30
Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Yes, the transformer probably should have an air gap to stabilise the inductance. But you need to be sure which inductance it is that's tuning your transducer- is it the magnetizing inductance or the leakage inductance? The air gap has no effect on the latter.
Registered Member #14
Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
According to my o-scope now the tank frequency is 35.7KHz, still too low, the peak to peak voltage is 120Vp-p . I adjusted the pic square wave for perfect resonance, getting those results. THe disappointing thing is that the transduced cannot detect any echo, so the point is: it is a 40KHz unit, running it out of resonance does not allow echo detection (preamplification by the mechanical-electrical resonance), or the unit is defective. I will reduce secondary turns again to get perfect 40KHz and i'm goint to see what happens.
Here's a pic of the oscope waveforms:
Channel 1: Transducer voltage waveforms Channel 2: Driving waveform (PIC)
Registered Member #162
Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3140
The first thing I'd do is measure the resonant frequency of the receiver.(sig.gen,/resistor/'scope) and transmitter piezo elements, to check they both work and have a similar resonant frequency.
Larger industrial/commercial ultrasonic rangefinders that I have repaired (3" to 10" diameter transducer) used a step-up transformer with variable output taps and an inductor with variable taps in series with the output. So I guess there's quite a bit of variation in resonant frequency and efficiency lot-to-lot. Industrial units use the same transducer for Transmit & Receive.
Registered Member #14
Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
Sulaiman wrote ...
The first thing I'd do is measure the resonant frequency of the receiver.(sig.gen,/resistor/'scope) and transmitter piezo elements, to check they both work and have a similar resonant frequency.
Larger industrial/commercial ultrasonic rangefinders that I have repaired (3" to 10" diameter transducer) used a step-up transformer with variable output taps and an inductor with variable taps in series with the output. So I guess there's quite a bit of variation in resonant frequency and efficiency lot-to-lot. Industrial units use the same transducer for Transmit & Receive.
THe transmitter works also like a receiver and the datasheet says that the resonamce frequency is 40Khz
Things that move with applied voltage probably have a 'motional impedance' that your resonant driver has to include.
Could you measure the voltage on one scope channel and current on the other and try and determine a good figure for the impedance in terms of reactance and resistance?
You might take a peek at the boaters' sonar/fish locators which work about that frequency and have simple transponder circuits
Registered Member #14
Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
I tried to adjust secondary inductance (and primary also). THe resonance is close to 42Khz 130Vp-p sinusoidal but no echo is detected, i feel a "snap" each pulse on my finger when i touch the probe. It is close to the 40Khz but no echo is detected, even setting my scope to 10mV per division.
I have detected an echo, but is it very low level, some around 4-10mVp-p at with target at 60cm, moving it gave exactly the distance after calculations. I hope that when it will be tuned the echo will have higher voltage
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