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4hv.org :: Forums :: Electromagnetic Projectile Accelerators
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capacitor bank and charger, second opinions\ advice

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pauleddy
Thu Nov 18 2010, 05:38AM Print
pauleddy Registered Member #2909 Joined: Wed Jun 09 2010, 12:31AM
Location: fort belvoir, Va USA ( south of DC)
Posts: 145
Hello forum I am rewiring and designing my old capacitor charger, which was haphazard at best, just two transformers in series ballast by a light bulb and a 1kv bridge rectifier. No diode protection either, which was the probable couse of the deaths of my bridge rectifier.
I have added and removed a few things and I wanted some opinions of others on my design any comments are vary much appreciated.
Some specs:
Xformers: x2 500KVA 120v to 460v put in series for about 800V-1000V
Bridge rectifier: 15A 1000v
Capacitors: x16 4700uf 400v set with 8 // and set in series given me 800v
Here is a picture of the circuit diagram Please point out any errors (like diode direction I keep getting the cathode and anode mixed up)
Link2
Here is the charger (it’s a mess but it is work in progress)
Link2
And the bank
Link2

And the high current switch which I hope to replace with some of the large SCRs I have
Link2
thank you for any help
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Saz43
Sat Nov 20 2010, 01:30AM
Saz43 Registered Member #1525 Joined: Mon Jun 09 2008, 12:16AM
Location: America
Posts: 294
In my experience, coilguns have better efficiency with lower voltage. It seems that peak efficiency in most configurations is realized in the 200 to 300V range.

The only 800V coilgun I've seen built was not very impressive Link2 For all the big capacitors he uses, his projectile can't even penetrate a soda can at point-blank range (not to discredit the designer, this guy has done a lot of impressive projects).

The reason for this is magnetic saturation. Because the voltage is so high, you have a HUGE spike of current going through your coil, which results in a very intense, very short-lived magnetic field. Basically, your coil would be trying to cram all the energy into your projectile all at once. This sounds good, but it's not- your projectile can only efficiently absorb energy from a field of a certain strength before it "saturates". Wikipedia will explain this better than I can Link2

With such a high voltage, you reach this saturation point very quickly and your projectile won't sponge up the energy, and despite your impressive capacitor collection, you'll have the output of a much weaker coilgun.

Some options, the way I see them, are:

1. Do it anyway. You'll need to use a HUGE projectile though so it can absorb as much magnetic energy as possible.
2. Just use a few of your 400V capacitors in parallel. You won't get to use all of them, because your pulse will get to be too long, and your design will suffer from suck-back.
3. Build a rail-gun? Railguns work great with high capacitance and low(er) voltage. Your collection of capacitors would be great for this.
4. Build a multi-staged gun and split the capacitors between stages. With only a few caps firing per stage, you should be able to keep your projectile further out of saturation.

Lastly, be sure to simulate your current pulse before you try firing your coilgun. With as much potential energy as your capacitors have, I fear for the continued existence of the switch your are using. Link2 Link2
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pauleddy
Sat Nov 20 2010, 08:12AM
pauleddy Registered Member #2909 Joined: Wed Jun 09 2010, 12:31AM
Location: fort belvoir, Va USA ( south of DC)
Posts: 145
i was thinking of a rail gun, and i whould'nt worry much about my switch, its rated for 400V 800A continously, i have dismantled it it has 1/4" copper swing arm with a .5"x1.5"x1.5" tungstan contacks and there are 3 of them as from the pic (its a three phase power switch) the thing is 50kg+., but do intend to swich to SCRs i have 3 800v 600A (8000A peak) SCRS and 3 1400v 600A (4300A peak) diodes, to hopefully replace this monster.
but i may try the huge projectile idea.
any suggestions on the circuit, or wiring, any erros i may have
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