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Forums
4hv.org :: Forums :: Electromagnetic Projectile Accelerators
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Coilgun Questions

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Navrit Bal
Wed Dec 08 2010, 11:30PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
I'm making the coil tomorrow from ~1.30-3.50 PM (GMT), I'm not sure whether it will take this long but, I have a custom made lathe for that and I'll be super-gluing each layer as I go and then remove the coil. Before anyone asks, the enamel coating does resist super glue. If I remember correctly the coil dimensions will be:

Inner : 7mm (+1mm maybe)
Outer : 30mm
Length : 60mm


On a entirely unrelated note, I got my 700mW 445nm laser working yesterday with a SLA battery (12V 7.2Ah) and it certainly burnt through quite a lot of plastic cheesey although that was after 4 relatively big sparks which must have vaporized the steel wire because there was copper inside which I didn't even know was there xD
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Navrit Bal
Sun Dec 19 2010, 12:32PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
I've finally finished making the coil, I ended up using an aluminium rod, its diameter was 7mm. Before anyone asks, that weird yellow stuff on it is superglue. I will round off my silicon steel projectile as its slightly too big at the moment.

1292761776 3323 FT99411 Snapshot1

1292761776 3323 FT99411 Snapshot2

1292761776 3323 FT99411 Snapshot3
This is the titanium coated silicon steel projectile, soon to be rounded off as it is hexagonal at the moment. Sorry for the bad camera work, I'm using my webcam for these.
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Navrit Bal
Tue Dec 28 2010, 02:40PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
On the 6th Jan, I'll be filing a projectile down so that it fits my coil.

If I have time, I might start marking out and drilling holes in a Aluminium bus bar for the capacitors (I would use Copper but my DT department has a relatively large stockpile of Aluminium and therefore I don't have to pay for it).
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Navrit Bal
Sat Jan 08 2011, 01:36PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
I've finally got the silicon steel projectile so that it smoothly can go through the coil. Also, I now have the 3 capacitors connected via aluminium bars. I'll insulate them with electrical tape, as my supervisor insists on insulating everything possible, although because of the nature of the project she cannot give any proper advice. The CEMF diode has been soldered onto the coil directly, should I put a heatsink (a spare bit of aluminium in my case) onto the diode?


1294493228 3323 FT99411 Snapshot4 1294493228 3323 FT99411 Snapshot5 1294493228 3323 FT99411 Snapshot6 1294493228 3323 FT99411 Snapshot7
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Navrit Bal
Tue Jan 11 2011, 06:53PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
I have now wrapped almost all bare metal in insulation tape, mostly bits on and around the coil and capacitor bank (the bare Al).

How far might a 450V 1kA spark? (probably Al to Al)
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Navrit Bal
Sat Jan 29 2011, 01:11PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
I am having a bit of a problem about charging the 3 450V 5.4mF capacitor bank.

I haven't actually tried yet, but my supervisor brought up the point of when the capacitors have reached their target voltage, and I turn off the PSU which is charging it, she thinks the capacitors would discharge into the PSU.

Would this actually happen? I'm somewhat doubtful of whether it will because so far I haven't seen anything about this on any other coilgun logs.
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Alex Smith
Sat Jan 29 2011, 01:16PM
Alex Smith Registered Member #3258 Joined: Wed Sept 29 2010, 06:25PM
Location: Ascot, UK
Posts: 25
Never happened to me. I would have thought all dc psu's have a diode in there somewhere
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Navrit Bal
Sat Jan 29 2011, 01:20PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
Just to be clear, I would be using either an EHT PSU or a HT PSU. Both could be borrowed from the Physics Department. I can probably find out whether they have diodes in, and I guess the voltage of such a diode would have to be above my operating voltage.
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Alex Smith
Sat Jan 29 2011, 01:31PM
Alex Smith Registered Member #3258 Joined: Wed Sept 29 2010, 06:25PM
Location: Ascot, UK
Posts: 25
Yeah, I dont think anyone would make a psu with diodes less than its operating voltage, would kind of defeat the point.

As for your previous question, I think 1kv will spark around 1mm or so... but don't quote me.
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Navrit Bal
Sat Jan 29 2011, 02:03PM
Navrit Bal Registered Member #3323 Joined: Sun Oct 17 2010, 03:19PM
Location: West Midlands, UK
Posts: 116
Fair point on the PSU, however on the sparking thing, my underlying question was how does the current affect the spark jumping?
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