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Forums
4hv.org :: Forums :: High Voltage
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winding a secondary on a flyback core

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Adam Munich
Mon Sept 06 2010, 06:47PM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
I stand corrected.
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ZakWolf
Mon Sept 06 2010, 08:15PM
ZakWolf Registered Member #3114 Joined: Sat Aug 14 2010, 08:33AM
Location:
Posts: 608
thank you all. can i use teflon tape to insulate the windings
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Adam Munich
Mon Sept 06 2010, 08:56PM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
I think that would work. PFTE has a very high dielectric strength.
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Matt Edwards
Mon Sept 06 2010, 09:11PM
Matt Edwards Registered Member #2838 Joined: Fri Apr 30 2010, 07:55PM
Location: tehachapi, CA
Posts: 333
Most hardware stores sell a pink extra thick version. May work better...
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ZakWolf
Tue Sept 07 2010, 12:16AM
ZakWolf Registered Member #3114 Joined: Sat Aug 14 2010, 08:33AM
Location:
Posts: 608
i am using a flyback core that is 2 1/2'' tall and 1 1/2'' wide the diameter is about 1/2''. could i make a secondary that would provide sufficient voltage
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Adam Munich
Tue Sept 07 2010, 01:00AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
There's only one way to find out... Get your plumber's tape and wire and start wrapping!
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ScotchTapeLord
Tue Sept 07 2010, 01:07AM
ScotchTapeLord Registered Member #1875 Joined: Sun Dec 21 2008, 06:36PM
Location:
Posts: 635
5kV shouldn't be too hard, but I don't know about the high current part. Most flybacks are rated for 30kV at 1mA output, so I wouldn't ask for more than 6mA.

One time I made a HF HV transformer with only about 200 turns on the secondary, with the primary fed about 70 volts across a half-bridge, and the arc was very hot, but not flaming, so it wasn't too high. It was red and very steady as I drew it out. I think the voltage was much lower than 5kV, though. I didn't have time to take measurements before both leads flashed over to the core with a big BANG!
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ZakWolf
Tue Sept 07 2010, 04:50AM
ZakWolf Registered Member #3114 Joined: Sat Aug 14 2010, 08:33AM
Location:
Posts: 608
i couldn't wait to get some 30 gage wire so i found a tube and warped 26 gage wire for very poor guess of maybe 350 turns i hooked it up to my ZVS driver and drew an arc about 1 inch. it is supper hot and turns thick nails red in seconds. i will wrap it again with thiner wirer and more turns. thanks amazed
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Patrick
Tue Sept 07 2010, 06:43AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
LittleVenture wrote ...

... i hooked it up to my ZVS driver and drew an arc about 1 inch...
from what distance did the arc initiate ? remember other factors contribute to output voltage then just the turns rate...also, you may increase the turns, then find you have more voltage but less current out due too high output impedance.
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ZakWolf
Tue Sept 07 2010, 06:44AM
ZakWolf Registered Member #3114 Joined: Sat Aug 14 2010, 08:33AM
Location:
Posts: 608
I will put pictures up later and a video cheesey
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