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Registered Member #3128
Joined: Thu Aug 19 2010, 12:23PM
Location: Tokyo,Japan
Posts: 17
Hi all! I make drsstc according to steve ward's Web site. But,I could only have 16 inch spark length.(input 100VAC) I think I have problem my full bridge.
Registered Member #3128
Joined: Thu Aug 19 2010, 12:23PM
Location: Tokyo,Japan
Posts: 17
I see. But,It is really hard to design my original driver. My scientific experience was only to have made oxygen when I was a grade-schooler... But,I made the drsstc after finished a day's busy business work. It has been over one year.
I will upload more picture when I get home. thank you!
Registered Member #15
Joined: Thu Feb 02 2006, 01:11PM
Location:
Posts: 3068
Nice pics. You should twist your power leads together from your energy storage caps to the bridge. This will lower the inductance considerably vs. the arrangement you have now.
Registered Member #2292
Joined: Fri Aug 14 2009, 05:33PM
Location: The Wild West AKA Arizona
Posts: 795
Ya you don't need the extra MOSFETs you added in the gate drive, all you are doing is making that part more complex. I would just use 4 to drive one GDT for all 4 IGBT's.
As far as that I don't see much else that is wrong, what PW and BPS are you running?
Registered Member #3128
Joined: Thu Aug 19 2010, 12:23PM
Location: Tokyo,Japan
Posts: 17
Good morning!
Is "energy storage caps" pair 2700u filter capacitor? OK!I twist my power leads. I think I could have little stability.
I deleted the extra MOSFETs and a GDT in the gate drive. It make very simple the gate drive.
ON period:170us BPS:120
Secondary:6.5"x22"winding of 30awg magnet wire.Double coat of epoxy for protection. Primary:10 turns of .25" cu tube. 11" diameter form, .2" spacing between turns, tapped at 3.1 turns. MMC:7 parallel strings of 2 series .15uF 2kV caps (942C series by CDE).
Filter capacitance:2 parallel 2700uF 400VDC for 5400uF at 400VDC.
Registered Member #195
Joined: Fri Feb 17 2006, 08:27PM
Location: Berkeley, ca.
Posts: 1111
welcome aboard naok, I'm with EastVoltResearch. put the bridge, MMC, and electrolytics as close as possible to each other and mount them under the primary and reduce lead length. This is done to reduce resistive and inductive losses. The other thing is tuning, the primary tank's resonant frequency should be less than the secondaries around 4-8khz. The idea is when the sparks move out they load the secondary and add capacitance say 1-6pf depending on the length of the spark thus reducing its resonant frequency. You may also want to read about frequency splitting. Do you have a current transformer and oscilloscope to monitor the primary current? Since you only have 100VAC in Japan you may need more input voltage up to 200VAC. A 10A variac and a 1 or 2KVA transformer with a 2:1 ratio enough to handle 10 to 15A would be desirable. Use the current probe and oscilloscope to monitor primary current while adjusting the variac. This is done so you can set the OCD and not go to far with the fets while upping the power. I am not sure what devices you are using and how far you are going to push them outside the safe operating area. Moast DRSSTC's that are built hear push fet's beond there normal limits for short times so the moast power can be delivered to the secondary. This done with a price of burnt silicon and is done sucsesfully with expierience.
the idea is to reduce losses, fine tune, and increase power.
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