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4hv.org :: Forums :: High Voltage
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ZVS Flyback driver died, help needed ☺ Solved, thanks Andri!

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Sparkie
Mon Jan 11 2010, 09:22PM Print
Sparkie Registered Member #627 Joined: Thu Apr 05 2007, 04:05PM
Location: London
Posts: 32
Hi all.

A quick question. My ZVS driver died when running a flyback at 24v. It just stopped working. I'm guessing its the IRFP250's thats at fault.

Before I strip it down, is there anything else it could be? Could it be just one of them?

Here is a photo of it

Thank you for any help!

John.
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Andri
Mon Jan 11 2010, 10:32PM
Andri Registered Member #1533 Joined: Wed Jun 11 2008, 02:13PM
Location: Reykjavík, Iceland
Posts: 46
If resistance between gate and source is much less then the value of the resistance in parallel to the zeners (I assume that's ~10k), the transistor is dead. Measure each of them seperately, placing the positive probe of the AVO meter on the gate of the transistor.

Actually, I guess it's the one on the right. You've connected the protective zener (on the right) from source to source (apparently). Thus, rendering it useless. The orange wire (cathode of the zener) should be connected to gate.
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Sparkie
Mon Jan 11 2010, 10:40PM
Sparkie Registered Member #627 Joined: Thu Apr 05 2007, 04:05PM
Location: London
Posts: 32
Andri, well spotted!! I built this a couple of years ago and although it hasn't had much use, its been fine, but you're correct, I have misplaced the orange wire and put it on the source instead of the gate!

I'm glad I uploaded a photo now! I will replace the right FET and move the zener wire and let you know how I get on!

HUGE thanks! amazed
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Sparkie
Mon Jan 11 2010, 11:11PM
Sparkie Registered Member #627 Joined: Thu Apr 05 2007, 04:05PM
Location: London
Posts: 32
Andri, thank you so much. You was correct, the right MOSFET has a gate to source resistance of 55 ohms! I put a new one in and put the zener in the correct place and its just like I remember it, nice flaming arcs :)

I have only ran it from 12 to 14v input, so I guess when I ran it on 24v the other week a spike killed it because of my misplaced connection.

Takk fyrir Andri !
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Andri
Mon Jan 11 2010, 11:57PM
Andri Registered Member #1533 Joined: Wed Jun 11 2008, 02:13PM
Location: Reykjavík, Iceland
Posts: 46
Hehe, no problem. The Mazilli driver is completely symmetrical. I just checked the the symmetry. Asymmetry is easy to spot. Also, the fact that you ran it on 24V when it failed was a hint.
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Sparkie
Tue Jan 12 2010, 01:23AM
Sparkie Registered Member #627 Joined: Thu Apr 05 2007, 04:05PM
Location: London
Posts: 32
Here is a video of it at 24v before it blew the FET.

http://www.youtube.com/watch?v=1Lcdkf6XBw8

And a photo of it now its fixed!

Room smells of ozone again, Thank you! shades


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