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Single switch induction heater

Move Thread LAN_403
Mates
Wed Jan 06 2010, 09:32PM Print
Mates Registered Member #1025 Joined: Sun Sept 23 2007, 07:53PM
Location: Czech Rep.
Posts: 566
Hi Guys,
Here I present a new project which is a single switch induction heater based on the same circuit which is powering my tesla coil Link2 It is driven at 70 KHz using TL494. First tests at low power look promising. The only problem I have at the moment is the resonant cap which is made of some spared caps I had at home and none of them is pulse rated and are becoming seriously hot after few seconds. That limits any attempts for high power.

I plan to order some “real” caps make better inductor and employ PLL feedback soon. Than I try high power - my aim is somewhere around 2500W. I’ll keep you updated.



Here is youtube video – low power test - heater is running at 70V Link2

Any hints and comments are pretty welcomed it is my first induction heater!

Here is an oscilloscope picture of driving pulses and wave forms of the running coil

1262813523 1025 FT0 Wave Forms
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Mates
Thu Jan 07 2010, 09:55PM
Mates Registered Member #1025 Joined: Sun Sept 23 2007, 07:53PM
Location: Czech Rep.
Posts: 566
Hi Guys,
The power is rising. Today I bought 30pcs of 100nF. Cheap caps but dipped in water can survive higher power tests. I also ordered pulse rated caps but I have to wait for them.

So here is the latest video - moderate power Link2 . The IGBT stay cold - so I suppose that the efficiency is quite good. It is quite a fun to play with the device. Most of my screws, screw drivers and knifes – all are seriously burned.

Cheers,
Mates

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Arcstarter
Thu Jan 07 2010, 10:07PM
Arcstarter Registered Member #1225 Joined: Sat Jan 12 2008, 01:24AM
Location: Beaumont, Texas, USA
Posts: 2253
Looks nice, Martin! I love these 'simple' induction heaters, that can even kick some of the more complicated heater's butts. Such as the 'ZVS' :P

By the way, in that video in your last post, what was that blue light? Was a capacitor dying, or arcing?

Keep up the good work!
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Mates
Thu Jan 07 2010, 10:27PM
Mates Registered Member #1025 Joined: Sun Sept 23 2007, 07:53PM
Location: Czech Rep.
Posts: 566
Arcstarter wrote ...

By the way, in that video in your last post, what was that blue light? Was a capacitor dying, or arcing?

No, that's a LED diode. It is connected as a classical resonance tracer. smile
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