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4hv.org :: Forums :: Tesla Coils
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Variac in a metal box, bad idea?

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audio:deviant
Mon Dec 21 2009, 02:36PM Print
audio:deviant Registered Member #2081 Joined: Wed Apr 15 2009, 11:36AM
Location:
Posts: 78
Hello all, I've got a couple of old ammo crates and already use one for spares. Do you think there would issues with using one of these to house the variac? I had it ontop of a metal box one and had a little shock when the coil was running. Is this a bad idea? Does the box need to be grounded or would this turn it into an arial?
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Mads Barnkob
Mon Dec 21 2009, 04:19PM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
As long as you ground the casing there should be no problem, in fact I will say its safer as a fault will make your GFI trip instead of some faults would go unnoticed in a isolated enclosure.

It will not act as an antenna. It is not any different from your stereo, washing machine or power supply in a metal case that is grounded.
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audio:deviant
Mon Dec 21 2009, 04:42PM
audio:deviant Registered Member #2081 Joined: Wed Apr 15 2009, 11:36AM
Location:
Posts: 78
this is true with the ground. should i ground it to the variac or just from the wall mains? that does make sense tho...

cheers.
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Mads Barnkob
Mon Dec 21 2009, 06:44PM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
You should ground all metal parts that are not conducting your phase(s) or neutral. Use a wire gauge that is minimum the same size as your supply wire.
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Dr. Resonance
Sat Dec 26 2009, 06:02AM
Dr. Resonance Registered Member #1670 Joined: Mon Sept 01 2008, 08:32AM
Location:
Posts: 19

Local space charge is charging up your body, a 160 pF cap, and then when you touch the box you discharge.

You can extend your control cables out to around 30 ft., and grounding the box is also a good idea --- it protects you in the event you get a short in the box and the live voltage tries to use your body as a ground.

Especially if you are running 220 Volts as this is usually lethal.

Dr. Resonance

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radiotech
Mon Dec 28 2009, 08:52PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
Most raw Variacs come with mounting hardware and a template. One main reason to house it is to prevent damaging it. Those devils have a nasty habit of rolling off a cluttered space and hitting something to wreck the winding face. As to the grounding. They key is prevent arks from conductors across the insulation, in this case the winding wire to the core. Long term, low energy arks will erode the insulation. Thats why radios or TV's must have a conductive network connected between the aerial terminals and the incoming power line. That network has a specified leakage current. The way those network parts was tested was to subject it to high voltage arks
for a specified time. The failure was indicated if a wrapping of cheesecloth was charred in any way. Radio aerials had to contend with lightning charges.
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