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4hv.org :: Forums :: General Science and Electronics
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Low cost conductive epoxy?

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Sulaiman
Sat Sept 19 2009, 07:50PM
Sulaiman Registered Member #162 Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3141
I have soldered to all kinds of cells,
abrade the battery surface and you can solder with ordinary lead-tin solder.

Lithium batteries need very quick heat , too long and the seal will fail.
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IntraWinding
Wed Nov 11 2009, 01:58AM
IntraWinding Registered Member #2261 Joined: Mon Aug 03 2009, 01:19AM
Location: London, UK
Posts: 581
Well I finally got back to this project.
I'd previously collected a small amount of very fine silver flakes by ball milling the result of a silver nitrate/ glycerol reaction. Mixing the silver flakes with minimal amounts of epoxy resin and using this to join lithium coin cells seems to have been a total success electrically. I found the internal resistance of the resulting batteries too low to measure, which is good enough for me smile The cells needed further pure epoxy bonding to hold them together though as the very high proportion of silver to epoxy I used in the conductive joints took away most of the epoxies' adhesive properties.

I hope I find time to try some different silver precipitating reactions as the ball milling step makes this previous process impractical.
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