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4hv.org :: Forums :: Chemistry
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A Rusting Problem: Rust Everywhere!

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Danielle
Sun Jun 07 2009, 02:30AM Print
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
I found rust everywhere:

Link2
Link2



and then wrote a paper on why it could be ----> look at attached PDF

Link2


I want to hear your theory! This still bothers me, because I doubt it was ozone that did all of that.

and poor laboratory procedures caused that to happen as well.....I didnt have adequate ventilation, I was ignoring the rising levels of Ozone, and my lab is a horrible mess, and I was half asleep when arcing.....so I plan to clean up the lab next week after my short vacation to Mexico :D
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Bjørn
Sun Jun 07 2009, 02:53AM
Bjørn Registered Member #27 Joined: Fri Feb 03 2006, 02:20AM
Location: Hyperborea
Posts: 2058
I have had that happen once after an accident with a container of hydrochloric acid that broke and ruined a whole room. Everything rusted like in the pictures and rust was turning up years later.
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Chris
Sun Jun 07 2009, 04:01AM
Chris Registered Member #8 Joined: Thu Feb 02 2006, 04:34AM
Location: Harlowton, MT, United States
Posts: 214
I too have had that happen from being careless with open containers of hydrochloric acid. It doesn't take much. The best defense is to keep exposed steels oiled, as they really ought to be regardless.
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Proud Mary
Sun Jun 07 2009, 05:28AM
Proud Mary Registered Member #543 Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
You can sometimes see them steaming.... if you place an open bottle of HCl by an open bottle of ammonia, dense white fumes are produced, which shows you how much of both are entering the atmosphere from the open bottles.
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MinorityCarrier
Mon Jun 08 2009, 09:22PM
MinorityCarrier Registered Member #2123 Joined: Sat May 16 2009, 03:10AM
Location: Bend, Oregon
Posts: 312
I'll third that on the open HCl tank being a likely cause. Concentrated Hydrochloric acid (30%) releases lots of HCl gas. You should have that tank under a exhausted containment hood and run the exhaust through a water spray scrubber with some Sodium Bicarbonate added to neutralize it.

HCl eats more than just metal, it re-hydrolyzes in the lungs to form weak acid that damages lung tissue resulting in pulmonary edema and worse.

If an exhausted hood is not practical, keep the HCl tank tightly covered when not in use, and sequester it from the rest of your lab. Also wear an acid fumes respirator and safety glasses. around it.

BTW, Nitrogen Dioxide is another byproduct of electric arcs, and promotes corrosion.
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Dalus
Mon Jun 08 2009, 09:28PM
Dalus Registered Member #639 Joined: Wed Apr 11 2007, 09:09PM
Location: The Netherlands, Herkenbosch
Posts: 512
Had that happen here too since somebody in my room was smart enough to mix HCL (30%) with bleach mad
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Danielle
Thu Jun 11 2009, 12:23AM
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
Thanks everyone for the feedback, it sounds like the real cause was the exposed echant tank.....sadly I left it open and am in Mexico right now on vacation......that means that if any HCl is left in there more corrosion may occur :(
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Backyard Skunkworks
Sun Jun 14 2009, 10:13PM
Backyard Skunkworks Registered Member #1262 Joined: Fri Jan 25 2008, 05:22AM
Location: Maryland, USA
Posts: 451
Reminds me a lot of the strange incident I had with warm potassium hydroxide solution and a wooden lamp not that long ago... angry

Here is an easy test to see if it indeed HCl causing all that problem (which it fairly well looks like). Try dissolving some of that "rust" in warm water. Both FeCl2 and FeCl3 are soluable in water to some degree, where as Fe2O3 and FeO are totally insoluable.
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Bored Chemist
Mon Jun 15 2009, 05:50AM
Bored Chemist Registered Member #193 Joined: Fri Feb 17 2006, 07:04AM
Location: sheffield
Posts: 1022
The mixture of so called basic chlorides FeClx(OH)2-x and FeClx(OH)3-x
will not be very soluble. You might leach enough chloride out of them with distilled water to test with silver nitrate.
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aonomus
Mon Jun 15 2009, 05:55AM
aonomus Registered Member #1497 Joined: Thu May 22 2008, 05:24AM
Location: Toronto, Ontario, Canada
Posts: 801
I use the CuCl2/H2O2 etch method and I recently had to top up my etchant with more acid, a few days later, a few things turned a bit rusty nearby. The stuff is pervasive and eats anything, so try to keep anything strong enough to fume outside.
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