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4hv.org :: Forums :: General Science and Electronics
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Unusual lightglobe faliure mode

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Frosty90
Fri Jun 05 2009, 06:14AM Print
Frosty90 Registered Member #1617 Joined: Fri Aug 01 2008, 07:31AM
Location: Adelaide, South Australia
Posts: 139
Hi all,

Recently I've had many light globes (regular 240v 100w incandecent globes) violently 'detonate' suprised rather than die quietly (as used to always happen). It inevitably occurs when you switch it on, the glass envelope is ejected from the metal bayonet base at a high velocity, acompanied by an extremely loud bang/flash (seems like a dead short across the mains, as it always trips the breaker). The bulb seems to be fully intact when it leaves the fitting (i have had at least one not break when hitting the floor/wall/table etc), and the metal base is always completely charred and mangled (requires pliers to remove from socket) It has also ocasionally broken (!) the plastic light socket itself. Please someone tell me I'm not insane, and this happens to other as well. This has only been occuring recently, and is now quite frequent. It seems that the quality of incandecent globes is falling. Not to mention it wouldnt be to good to have a shard of hot glass hit your eye, luckily, its missed every time so far!

Its been getting to the point where I feel like taking cover every time i switch the light on. Whats going on?!

Cheers,
Jesse
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Mads Barnkob
Fri Jun 05 2009, 06:24AM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
Have you recently mesured your mains voltage, it can be due to higher than normal voltage, or alot of transients on your supplylines, you could invest in a transientprotection even thou I think they are meant for lightning surges rather than small peaks.

The light output and lifetime of lamp filaments is known pretty accurately
as a function of voltage. Briefly: the amount of light that a bulb produces
goes as the 3.5 power of the voltage ratio. The lifetime goes as the
inverse twelfth power of the voltage ratio. This is for a normal light
bulb. Also, the current goes as the 0.55 power of the voltage ratio.
Voltage ratio is the applied voltage divided by the rated voltage.

So, for example, if a 220V bulb is operated at 110V, the voltage ratio is
0.5. The light output will be 0.5 raised to the 3.5 power, which is 0.088.
It will be very dim! It will make less than one-tenth as much light as if
it were run on 220V. It will also be orange in color.

The bulb will last a LONG time at this low output. The lifetime will be
increased by 0.5 raised to the inverse twelfth power, or 2 raised to the
twelfth power, which is 4096 times as long! It will last for thousands of
years.

For example, suppose a 120V bulb is driven at 140V. The voltage ratio is
140/120 = 1.167. The light output is 1.7 times as much. The actual power
consumed is 1.27 times as much, so the bulb is more efficient. However, the
lifetime of the bulb is cut down by a factor of 6.35.

from Link2
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Bjørn
Fri Jun 05 2009, 06:31AM
Bjørn Registered Member #27 Joined: Fri Feb 03 2006, 02:20AM
Location: Hyperborea
Posts: 2058
I have had that happen at least twice and yes the average quality has dropped a lot. I have also had problems with the energy saving ones too that keeps exploding the capacitors in a very violent manner.
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Dr. Dark Current
Fri Jun 05 2009, 07:52AM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
I think there should be a fuse in the base of the bulb, and I won't be surprised with today's production moving to china if they put in some kind of an explosive fuse...
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Proud Mary
Fri Jun 05 2009, 08:21AM
Proud Mary Registered Member #543 Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
Perhaps it is a combination of mains surges, switch on thermal stress, and poor manufacture - are they all from the same manufacturer? I'm sure the same thing has happened to me in Blighty from time to time.

As for the compulsory 'low energy' types we all have in Europe now, I've never known one last X,000 hours or whatever it is supposed to be. Some are good and last a long time, but others are really bad value.

No one would make any money out of an everlasting light bulb!
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Dr. Dark Current
Fri Jun 05 2009, 08:42AM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Harry wrote ...

As for the compulsory 'low energy' types we all have in Europe now, I've never known one last X,000 hours or whatever it is supposed to be. Some are good and last a long time, but others are really bad value.
About five years ago we bought some Philips CFLs and all of them are still going, some are used a few hours every day. I think they have several X,000's of hours on them smile so I think it's a matter of "luck"

However the quality of most products has gone down dramatically in the last few years, it's often difficult or even impossible to find a quality product, even if cost is not an issue...

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GeordieBoy
Fri Jun 05 2009, 01:02PM
GeordieBoy Registered Member #1232 Joined: Wed Jan 16 2008, 10:53PM
Location: Doon tha Toon!
Posts: 881
It is quite common for bulbs to go short-circuit (at least temporarily due to arcing when the filament fails) However the energy in this event should be limited. I would check your fuse / circuit breaker rating for the lighting circuit in your house if things are exploding violently.

Have you had any electrical work done prior to bulbs starting to explode!?!?!?
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Steve Conner
Fri Jun 05 2009, 01:42PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I had this happen to me only once in my life, when I was a kid. I was lying in bed reading, and the bulb in the reading lamp exploded just like this. There was a huge flash and bang, and the glass bulb shot out of its metal base and hit me in the ear. It gave me a hell of a fright.

This was in an old house with wired fuses, so there was lots of fault current available. As far as I know, the explosion is caused by a poor quality fuse inside the lamp. All light bulbs have a "Ballotini fuse" but in some of them it fails to blow properly, in which case either the breaker trips or the bulb explodes.
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MinorityCarrier
Fri Jun 05 2009, 02:44PM
MinorityCarrier Registered Member #2123 Joined: Sat May 16 2009, 03:10AM
Location: Bend, Oregon
Posts: 312
Where were the light bulbs manufactured? Europe or China?

Assuming a discharge plasma to be what's propeling the glass enevelope out of the bulb base, is an arc-over occuring in the base?

If so, it sounds like a manufacturing defect, much like methylamine in baby formula or ethylene glycol in toothpaste.
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Conundrum
Fri Jun 05 2009, 06:17PM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4062
eeeek! this sounds plausible. could also be water getting into the cement.

could also be use of cheap "sand" that is partially conductive, eventually conducting whiskers might grow from the solder blobs inside and trigger a short..

-A
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