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4hv.org :: Forums :: Chemistry
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chlor-alkali cell

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Frosty90
Tue Apr 28 2009, 12:05PM Print
Frosty90 Registered Member #1617 Joined: Fri Aug 01 2008, 07:31AM
Location: Adelaide, South Australia
Posts: 139
Hi all,

Im in the process of designing a small electrolysis cell to produce chlorate presently, and have some questions.

I will be using graphite anodes, I remember reading somewhere, that the rate of disintegration of graphite anodes can be reduced by treating them whith linseed oil first. How does this work? From what I could gather, the oil fills the gaps in the porous structure of the graphite, if so are there any other treatment methods?

Cheers,
Jesse
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jpsmith123
Mon May 25 2009, 09:30PM
jpsmith123 Registered Member #1321 Joined: Sat Feb 16 2008, 03:22AM
Location:
Posts: 843
I've never used graphite to make chlorate (I did make some KClO3 using a MMO anode from a pool chlorinator), so I can't speak from experience, but on another science forum, someone claims to have made an anode (although I don't think that he tested it for a very long time) using graphite powder made into a gel with "water glass" and some boric acid.

So just thinking out loud, maybe a "water glass" and boric acid solution might be a useful substitute for linseed oil.
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frog
Mon Sept 28 2009, 10:52AM
frog Registered Member #2400 Joined: Mon Sept 28 2009, 10:04AM
Location: Bundaberg, Australia
Posts: 18
hey im new but i tryed making one of these cells. what power supply are using beacause i used a 10 amp power pack and it took around 24hrs of running to make the pottasium chlorate. Also you need to keep the cell running at 50 -70 degrees.
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Proud Mary
Mon Sept 28 2009, 04:02PM
Proud Mary Registered Member #543 Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
Hi Jesse! smile

Make sure you read and understand this:

South Australia - Explosives (Fireworks) Regulations 2001

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aonomus
Fri Oct 02 2009, 04:22AM
aonomus Registered Member #1497 Joined: Thu May 22 2008, 05:24AM
Location: Toronto, Ontario, Canada
Posts: 801
I remembered stumbling across this some time ago: Link2

He's made a few attempts at chlorate production on a small scale like you want, and there are a few lessons to be learned. Good luck and be safe.
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Chris
Fri Oct 02 2009, 05:09PM
Chris Registered Member #8 Joined: Thu Feb 02 2006, 04:34AM
Location: Harlowton, MT, United States
Posts: 214
I bet the linseed oil polymerizes under the conditions in the cell, forming a more durable filling than most materials would. Waterglass and boric acid are both water soluble, although waterglass alone will cure forming silica and sodium carbonate if treated with CO2. Your best bet in any case is to use more anodes and low current density, and also keep chloride concentrations high, in other words don't run it until it's fully converted. Keeping it well below 50mA/cm^2 and keeping a high chloride content and low pH will ensure long graphite anode life and low graphite particulate in the electrolyte. Excess chloride can be separated by crystallization.
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