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Large DRSSTC [update]

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Linas
Sun Mar 29 2009, 07:39PM Print
Linas Registered Member #1143 Joined: Sun Nov 25 2007, 04:55PM
Location: Vilnius, Lithuania
Posts: 721
Hi all
i am making large DRSSTC (like 15KW or so)
Now i madded all electronics (except one brick IGBT driver..)
Coil will be 15KW 311V 1500Apeak 60KHz. IGBT are FF400R06KE3.
Here some pictures smile
base driver

1238349519 1143 FT0 Driver

Bridge

1238349301 1143 FT0 Bridge

Led current indicator

1238349618 1143 FT0 I Led

IGBT driver with desaturation detection:

1238354969 1143 FT0 Igbt Driver

IGBT driver 3 channel power supply +18 0 -8V

1238355063 1143 FT0 Smps
Does someone can buy brass bolts for me, and send to Lithuania?
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MRacerxdl
Sun Mar 29 2009, 08:28PM
MRacerxdl Registered Member #989 Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
Wow... Very Impressive Boards, I hope all goes ok for your DRSSTC, it will certain be a very good DRSSTC!

Good job on these boards! Very good work...
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rp181
Sun Mar 29 2009, 09:18PM
rp181 Registered Member #1062 Joined: Tue Oct 16 2007, 02:01AM
Location:
Posts: 1529
Very nice. I am looking forward to this project completion =) Very nice job taking the pictures too.

Check your PM =)

Good luck.
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Bennem
Mon Mar 30 2009, 06:49AM
Bennem Registered Member #154 Joined: Sun Feb 12 2006, 04:28PM
Location: Westmidlands, UK
Posts: 260
Wow!...very nice boards!
looking forward to seeing more as you progress,
Keep the pictures coming.

Mel
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Linas
Mon Mar 30 2009, 10:08AM
Linas Registered Member #1143 Joined: Sun Nov 25 2007, 04:55PM
Location: Vilnius, Lithuania
Posts: 721
Here is IGBT snubber. i don't want to protect IGBT with TVS, so i decided to use RCD snubber.It don't let voltage grow up to power supply voltage...
Here is principal circuit:

1238407605 1143 FT66676 Snubbber

and here is snubber:

1238407653 1143 FT66676 Rcd Subber

i am using 47R 20W noninductive resistor and 30ns 30A 600V ultrafast diode (all are D2-pak)
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Robert2
Mon Mar 30 2009, 03:51PM
Robert2 Registered Member #1773 Joined: Tue Oct 21 2008, 06:56PM
Location: Poland
Posts: 93
Very good job !! You use IR2153S ? What is transformer in IGBT driver ? You use gdt with halfbridge IR driver? When you finish project ?
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theju
Mon Mar 30 2009, 04:58PM
theju Registered Member #1445 Joined: Tue Apr 15 2008, 01:25PM
Location: Germany
Posts: 24
nice work :D
have you etched the PCBs by your own or let someone else produce them for you?
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Linas
Mon Mar 30 2009, 05:04PM
Linas Registered Member #1143 Joined: Sun Nov 25 2007, 04:55PM
Location: Vilnius, Lithuania
Posts: 721
Robert2 wrote ...

Very good job !! You use IR2153S ? What is transformer in IGBT driver ? You use GDT with half bridge IR driver? When you finish project ?
IR2153 is Half bridge controller for 3 channel IGBT supply. I am using 4 identical power channels with 7908 and 7818 stabilization. 3 (3 channel is, because i need two power supply for high side, and one for low side)
Driver signal will be take from 1:1 GDT ( UCC's controlled)
Driver is like Steve Ward (with 74HC109N).
When i finish it, i don't know, maybe in summer :)
Driver is also like Steve Ward brick driver, but i am using completely different circuit, just MOSFET circuit are same... (i have STD10PF06 and STD12NF06 )
I have some problem. I made circuit for turn on delay i have 470pF capacitor, and need to make ~300ns delay ,what R have to be near UCC27321 ? (cap are between 2 and 4 leg)
Principe are simple. From GDT i will charge cap (470pF) with resistor, and when i have turn off, mosfet will discharge cap, so don't have delay for turn off ( delay need, because IGBT have 500ns delay Tdoff ). neutral
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Finn Hammer
Mon Mar 30 2009, 08:06PM
Finn Hammer Registered Member #205 Joined: Sat Feb 18 2006, 11:59AM
Location: Skørping, Denmark
Posts: 741
Linas wrote ...

Hi all

snip

Does someone can buy brass bolts for me, and send to Lithuania?

Just tell me what you need, and I`l get to it.

Cheers, Finn Hammer

(in close by Denmark)
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rp181
Mon Mar 30 2009, 11:05PM
rp181 Registered Member #1062 Joined: Tue Oct 16 2007, 02:01AM
Location:
Posts: 1529
since i am sending you stuff anyway, i may be able to. size?
EDIT: never mind, i can't get them. angry
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