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Laser etching Press & Peel?

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Conundrum
Thu Jan 01 2009, 04:19PM Print
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4061
Hi all.

Had a few problems with the UV etcher, they are a LOT more complicated than I thought.

I did however run into a more useful modification.
I have some Press & Peel PCB "film" here which is basically just iron-on film you put in a laser printer.
The plan here is to sandwich it onto the PCB using a sheet of glass, then use a laser beam (in this case a red 100+mW laser diode suitably focussed) to locally heat the film and cause it to transfer directly to the PCB.

No nasty chemicals apart from the etchant itself and if you use the electrolytic method its even less.

Its a positive etch process so could easily be done with minimal computer editing.

Comments?
-A
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JimG
Fri Jan 02 2009, 08:49AM
JimG Registered Member #52 Joined: Thu Feb 09 2006, 04:22AM
Location: Austin TX
Posts: 57
From my experience with press & peel it's the toner that adheres to the PCB. Maybe I don't understand your setup well enough to know what's going on.
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Myke
Fri Jan 02 2009, 10:22AM
Myke Registered Member #540 Joined: Mon Feb 19 2007, 07:49PM
Location: MIT
Posts: 969
I don't understand why it would need to be localized heating. Since it is the type of film that you can just print on, can you just print on it and then transfer the image to the board with even heating?
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Conundrum
Fri Jan 02 2009, 03:08PM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4061
Update:- didn't work. Seems that the toner is needed to do the transferring :(

-A
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aonomus
Fri Jan 02 2009, 04:48PM
aonomus Registered Member #1497 Joined: Thu May 22 2008, 05:24AM
Location: Toronto, Ontario, Canada
Posts: 801
Last I read about that stuff, you had to pass the film through a laser printer, then *iron* it onto your copper clad. The plastic/film bilayer acts like an easier to remove photo paper.

Hence, without the toner itself present to stabilize/bind to the copper, all the plastic would peel away anyways.
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