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4hv.org :: Forums :: Projects
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Wind generator monitoring board(s)

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TheMerovingian
Tue Dec 09 2008, 09:53PM Print
TheMerovingian Registered Member #14 Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
The project is in its final stage (calibration and software debugging).
It consist in two pic16f876a microcontrollers, two LCD display a TLP434-RLP434 radio transmitter-receiver pair and various opamps and comparators.
The tower side board acquires alternator voltage, alternator current (now using a copper strip for shunt ,next using a constantan wire 1mOhms shunt), battery voltage, alternator phase frequency (RPM calculation) and anemometer (counting the impulses from an optical sensor interrupted by the rotation of the anemometer shaft). Through calculation it determines TSR, rotor torque, power, integrates the power to get energy in KWh and wind statistics. It also sends on-air a packet composed by the five basic parameters (voltages etc), the remote-side-board receives it and performs the same calculation separately from the tower-side board, displaying the same information. Both circuits are operated by a single button interface (short press cycles through modes, long press resets the statistics). The tower side operates also without LCD display, the remote side obviously not, since it purpose is to show the contents of the packet
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TheMerovingian
Mon Mar 02 2009, 02:30PM
TheMerovingian Registered Member #14 Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
UPDATE:
The project it's finished and it is installed on-site. Waiting for wind to calibrate my anemometer.

Final Features:

-Real time monitoring of alternator Voltage ( xx.xx V), alternator Current ( xx.xx A), Alternator Rotation speed (RPM), wind speed (m/s) and derived data (Alternator Power, TSR, Torque)
-Backup Battery control and charging display
-Wind statistics (Absolute average, wind average, wind maximum), and power counter (KWh xxxx.xxxxxx)
-Possilibity of tuning the system to change voltage/current ranges, rotor diameter, anemometer calibration, alternator poles (RPM calculation)
-Packet broadcaster (symple cryttoigraphy) with the acquired data (one every 0.5s)
-1-button interface for changing page, resetting and adjusting parameters

Features of the receiver:
-Shows the same data of the transmitter, logs power produced and statistics indipendently from the transmitter, two RPM and Wind led alarms, 1-button interface

The station turns automatically when over 150 RPM (cut-in of the turbine)

Let me know if you like it :D





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GeordieBoy
Mon Mar 02 2009, 02:45PM
GeordieBoy Registered Member #1232 Joined: Wed Jan 16 2008, 10:53PM
Location: Doon tha Toon!
Posts: 881
I like the little wind turbine symbols and lightning bolts on the LCD screen - Did you do these with user defined characters?
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TheMerovingian
Mon Mar 02 2009, 03:15PM
TheMerovingian Registered Member #14 Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
Yeah, there are simple LCDOUT command to define them(in picbasic)

if i remember correctly it is:

LCDOUT $FE, x , byte0, byte1, ..., byte 7

x is the character location (0 = 64, 1 = 72 and so on with 8 byte increment for each char)
byte0...7 are the pixel bitmap definition byte

The simbols are a pain to design having a 5x8 matrix :D

but they work and work good
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Mads Barnkob
Mon Mar 02 2009, 06:54PM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
Neat project, but the box with display and control in, is it weather proof?
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TheMerovingian
Tue Mar 03 2009, 11:44AM
TheMerovingian Registered Member #14 Joined: Thu Feb 02 2006, 01:04PM
Location: Prato/italy
Posts: 383
THe box is weater-rated (for external areas). The lcd has a silicon gasket and a polystirene window, so the water will not get in. In these days it is raining but no water gets inside
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