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4hv.org :: Forums :: Tesla Coils
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Planning to build two SSTCs

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Doubl3 Helix
Sat Aug 23 2008, 06:17PM Print
Doubl3 Helix Registered Member #1548 Joined: Mon Jun 16 2008, 09:22PM
Location: Ohio
Posts: 61
My friend and I are planning to build a twin SSTC setup that would (hopefully) be audio modulated for our junior year science fair. The coils will most likely be identical. I want to use Richie Burnett's driver that he used on his SSTC.

mod edit: oversized images
Here is the control circuit:

Sstc01

This is the full-bridge setup.


Sstc02


I wanted to run it off of full wave rectified 120V, 60Hz mains. I am planning to use IRFP450 Mosfets.

Digi-Key link

Mosfet specs:

  • N-Channel
  • 500V
  • 14A
  • TO-247 Package


Would there be anything wrong with using these mosfets?

The secondary I wanted to make it 4 inch diameter and a 20 or 22 inch winding. I wanted to use 25 or 26 AWG Magnet wire to wind it, in attempt to reduce heating at the base due to high current. How many turns should I aim for? I was thinking about 1000 or 1100. Too many, too little? Should I just go for the 1250 that he recommends?

The primary. Here is what Mr. Burnett said about the primary.

A significant disadvantage of the primary feed method is that very tight coupling is required (k>0.35) in order to get good power transfer. This makes insulating the primary from the secondary somewhat challenging as the power level is increased.


I know what he means, but how does one measure the coupling? Also, he used a 18 turn primary, would that be appropriate for my coil? Should a make it so I can tap different turns?

Running a twin setup. I want to make two complete driver circuits. You might think this is stupid or a waste of money. The point of this is that my friend wants his to function by itself after science fair, and he's paying for all his parts. I'm not complaining yet. How would we go about making the outputs arc to each other? I don't see a reason that it wouldn't be possible?

Money isn't a big issue here, so any suggestions for improvement would be greatly appreciated.

One last question, its about the date drive transformers. Here is a quote from the page.

This isolation transformer has two secondary windings wound in opposite directions to drive the gates of each MOSFET.


Is there a tutorial or a page I can look at to teach me about toroidal transformers and the winding of them.

If anyone can answer any of my questions or offer any pointers, that would be greatly appreciated. As you can probably assume, this is my first full scale tesla coil, as well as my first solid state coil.

Once again, any help would be greatly appreciated!

Thanks,
Doubl3 Helix
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Steve Conner
Sun Aug 24 2008, 11:59AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Everything you never wanted to know about gate drive transformers, courtesy of our HVWiki: Link2
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Andyman
Mon Aug 25 2008, 07:48PM
Andyman Registered Member #1083 Joined: Mon Oct 29 2007, 06:16PM
Location: Upland, California
Posts: 256
Wow, I never realized how complex and important the design of a GDT is!
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Doubl3 Helix
Tue Aug 26 2008, 08:58PM
Doubl3 Helix Registered Member #1548 Joined: Mon Jun 16 2008, 09:22PM
Location: Ohio
Posts: 61
Sorry about the pics being too big.

Also, thanks for that link on the gate drive transformers! It cleared up everything for me.

Could someone let me know if they've used the IRFP450 Mosfets before? As well as if they performed well, they look good on paper, to me at least.
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Wolfram
Tue Aug 26 2008, 09:44PM
Wolfram Registered Member #33 Joined: Sat Feb 04 2006, 01:31PM
Location: Norway
Posts: 971
I've used IRFP450s. They performed quite well, I got 16-18'' streamers from an 11'' high coil with a fullbridge of IRFP450s, running with halfwave rectified mains on the bridge.


Anders M.

'
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Doubl3 Helix
Tue Aug 26 2008, 10:14PM
Doubl3 Helix Registered Member #1548 Joined: Mon Jun 16 2008, 09:22PM
Location: Ohio
Posts: 61
@ Anders M.

Were you running 120V or 240V?

If someone could point me in the right direction to calculate the coupling of the primary to secondary it would be greatly appreciated. I've been looking, and haven't been able to come up with much.
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101111
Wed Aug 27 2008, 04:50AM
101111 Registered Member #575 Joined: Sun Mar 11 2007, 04:00AM
Location: Norway
Posts: 263
Here is his coil: Link2
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