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My induction heater

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Andrew L.
Mon Aug 18 2008, 02:16PM Print
Andrew L. Registered Member #515 Joined: Sun Feb 11 2007, 02:06PM
Location: Slovenia/Ljubljana
Posts: 94
Recently I built a ZVS induction heater, and surprisingly it worked quite fine after a few tinkering. It has 7+7 turns, 1,32uF tank capacitor and mosfets are IRFP460.
It draws about 8A at 21V, later on I will ramp up the voltage. The supply transformer weighs about 10Kg angry . I also have a question I'm monitoring the current at the center tap with a current transformer the current should be close to 0A right ?

Here are some pictures:
P1808081530
P1808081531
P180808153101
P1808081532
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uzzors2k
Mon Aug 18 2008, 02:25PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Yes, because the current is largely DC with a small AC ripple. So your current transformer won't tell much other than how large the ripple is. Putting the CT on one of the drain wires, as in between the tank cap and work coil will show you how much current is flowing in the tank circuit. I'm curious as to how the insulated wire holds up to the heat?
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Andrew L.
Mon Aug 18 2008, 02:32PM
Andrew L. Registered Member #515 Joined: Sun Feb 11 2007, 02:06PM
Location: Slovenia/Ljubljana
Posts: 94
Ok here is the follow up question. What does it mean if I'm reading a relatively high AC current at the center tap? As for the insulated wire it surprisingly holds up quite well since I'm not yet reaching very high temperatures. (steel gets to a bright red)
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aonomus
Mon Aug 18 2008, 04:59PM
aonomus Registered Member #1497 Joined: Thu May 22 2008, 05:24AM
Location: Toronto, Ontario, Canada
Posts: 801
From what I think that ZVS means is that the center tap on your work coil should have twice as much current, or the sum (if for some reason each half isn't equal) of the current in both legs.
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Dr. SSTC
Tue Aug 19 2008, 10:14AM
Dr. SSTC Registered Member #1407 Joined: Fri Mar 21 2008, 07:09AM
Location:
Posts: 222
shouldnt the center tap take the same amount of current as the left and right ones as it operates in push pull meaning that each winding will give half a wave then the other will give its wave wave???
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Dr. Dark Current
Tue Aug 19 2008, 10:59AM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
The center tap sees DC current with ripple. As long as the current transformer does not saturate, it will transfer the AC ripple so that's what are you seeing.


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Andrew L.
Tue Aug 19 2008, 10:39PM
Andrew L. Registered Member #515 Joined: Sun Feb 11 2007, 02:06PM
Location: Slovenia/Ljubljana
Posts: 94
But for efficient operation the ripple must be as small as possible right ?
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Dr. Dark Current
Wed Aug 20 2008, 07:55AM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Andrew L. wrote ...

But for efficient operation the ripple must be as small as possible right ?
Possibly yes. But as long as it is not huge (like more than 50%), I think it's okay.


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Andrew L.
Wed Aug 20 2008, 10:32AM
Andrew L. Registered Member #515 Joined: Sun Feb 11 2007, 02:06PM
Location: Slovenia/Ljubljana
Posts: 94
Now which of the components determine the ripples hight ?
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Dr. Dark Current
Wed Aug 20 2008, 12:27PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Andrew L. wrote ...

Now which of the components determine the ripples hight ?
The series DC choke - its inductance and saturation current. If the inductance is too small, ripple will be big. If the saturation current is low, the ripple can possibly get huge but there is no consensus if the choke saturation matters or not.


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