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Forums
4hv.org :: Forums :: Tesla Coils
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Alu flashing as tesla coil primary?

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Arcstarter
Sun Jun 22 2008, 03:09AM Print
Arcstarter Registered Member #1225 Joined: Sat Jan 12 2008, 01:24AM
Location: Beaumont, Texas, USA
Posts: 2253
I recently hatched the idea of using flashing for a primary. It sounds like it will be cheaper than copper pipe. But would it work as good as copper?
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Shaun
Sun Jun 22 2008, 03:36AM
Shaun Registered Member #690 Joined: Tue May 08 2007, 03:47AM
Location: New Jersey, USA
Posts: 616
Yes, aluminum metal works just as well if not better than copper in a TC primary. IIRC, its slightly less conductive but has better skin depth. Factor in reduced cost, reduced weight, and reduced oxidation, and i think we have a winner!
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cjk2
Sun Jun 22 2008, 04:21AM
cjk2 Registered Member #51 Joined: Thu Feb 09 2006, 04:17AM
Location:
Posts: 263
The only problem I can see is making connections to the primary when you can not solder to it. Clamp or bolt your wires to it and it should work just fine.
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Arcstarter
Mon Jun 23 2008, 12:42AM
Arcstarter Registered Member #1225 Joined: Sat Jan 12 2008, 01:24AM
Location: Beaumont, Texas, USA
Posts: 2253

Thank You!
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HV Enthusiast
Mon Jun 23 2008, 01:56AM
HV Enthusiast Registered Member #15 Joined: Thu Feb 02 2006, 01:11PM
Location:
Posts: 3068
Yep. Al flashing is commonly used in Tesla coils.
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Andyman
Mon Jun 23 2008, 06:17AM
Andyman Registered Member #1083 Joined: Mon Oct 29 2007, 06:16PM
Location: Upland, California
Posts: 256
But I think flashing is most commonly used in the home made capacitors. Flashing doesn't usually come in sheets any less than 6" wide, so you would need to cut it .
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teslacoolguy
Mon Jun 23 2008, 06:24AM
teslacoolguy Registered Member #1107 Joined: Thu Nov 08 2007, 10:09PM
Location:
Posts: 792
You can just take the whole rool of flashing and cut it with a hacksaw or something prior to unwrapping it and then you wouldent have to worry about cutting it as you go along.
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Arcstarter
Mon Jun 23 2008, 06:21PM
Arcstarter Registered Member #1225 Joined: Sat Jan 12 2008, 01:24AM
Location: Beaumont, Texas, USA
Posts: 2253
teslacoolguy wrote ...

You can just take the whole rool of flashing and cut it with a hacksaw or something prior to unwrapping it and then you wouldent have to worry about cutting it as you go along.
Ha thanks! That just saved me some hours(cause i do my work slow so i dont mess it up :P
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Steve Ward
Mon Jun 23 2008, 07:50PM
Steve Ward Registered Member #146 Joined: Sun Feb 12 2006, 04:21AM
Location: Austin Tx
Posts: 1055
I did that with my band saw; it worked OK but some of the aluminum stuck together so i had to pry it apart in the end to unroll it. Id suggest figuring out some other method of cutting the aluminum if you want a nice edge on it.

In the end i scrapped my primary made from 3" wide aluminum strip because it was too hard to keep it from arcing to the secondary with the extremely sharp edges of the primary. Having round copper tubing instead really does make a good difference.
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Andyman
Tue Jun 24 2008, 01:08AM
Andyman Registered Member #1083 Joined: Mon Oct 29 2007, 06:16PM
Location: Upland, California
Posts: 256
Oh yeah, didn't think about that. With flashing, you have really sharp edges. Some people have used spring bronze weatherstripping as a primary:
Link2
Unlike the aluminum flashing with the sharp edges the brass has folded edges.
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