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Spot welder

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Experimentonomen
Fri Jun 06 2008, 10:11PM Print
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
i built a spot welder last week, and refined it alittle today.
The transformer is estimated to around 1-1.5KVA, output current estimated to around 500-1000A and output voltage around a volt, the room lights dim when activated if the tongs are closed with no work piece.

Some pics can be found here.
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Andyman
Fri Jun 06 2008, 11:08PM
Andyman Registered Member #1083 Joined: Mon Oct 29 2007, 06:16PM
Location: Upland, California
Posts: 256
Awesome! Would be great for assembling sheet metal boxes or for the amateur car hobbyist.
Just out of curiosity, where did you get those thick slabs of copper?
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Experimentonomen
Sat Jun 07 2008, 08:19AM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
I got the copper busbar pieces @ work as scrap.
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Dr. Dark Current
Sat Jun 07 2008, 01:20PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Looks cool, though I have no idea what I would use it for. A rewound mot with 1.5 turns of something very thick should be able to do the same thing if you leave the shunts in, and provide a good 1-2kA of current.




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Experimentonomen
Sat Jun 07 2008, 02:56PM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
I used a MOT first that i had deleted the secondary from, but it was so loud, so i took the primary and a core of the same size that could be laminated the right way. No shunts here!! Lights dim when making a weld.
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Experimentonomen
Sun Jun 08 2008, 02:10PM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
Link2

But its not done yet.
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ea6b607
Sun Jun 08 2008, 05:34PM
ea6b607 Registered Member #1320 Joined: Sat Feb 16 2008, 01:31AM
Location:
Posts: 67
That's very nice setup there. Your probably going to want to put some cooling on that transformer though. They can heat up real quick which will become a real pain when trying to weld. Love to see some welds when you get it done.
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Experimentonomen
Sun Jun 08 2008, 09:50PM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
I have been thinking about adding a fan.
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Dragon64
Thu Jun 12 2008, 03:25AM
Dragon64 Registered Member #1438 Joined: Sat Apr 12 2008, 12:57AM
Location: Canada
Posts: 218
A bit OT but didn't want to make a new thread.

If I connect the secondary of a non-modified MOT to the 120V AC (Mains), wouldn't the primary end practically become a low voltage/high current welder?
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ea6b607
Thu Jun 12 2008, 03:31AM
ea6b607 Registered Member #1320 Joined: Sat Feb 16 2008, 01:31AM
Location:
Posts: 67
I don't think you could put enough power into the thin secondary to get an output sufficient. Also even the primary is too thin of wire to carry a significant current or else you could just use the heating secondary which outputs something like 3volts.
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