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4hv.org :: Forums :: High Voltage
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How to "re-oil" my X-Ray transformer

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sparky99
Mon Apr 14 2008, 05:18PM Print
sparky99 Registered Member #1159 Joined: Fri Dec 07 2007, 02:10AM
Location: Hudson Valley of NY State
Posts: 84
I've had my 125 kv @ 300 ma X-ray transformer out of the can (& oil) since November.
The tank has been refinished & the filament transformers & diodes have bee removed. I will have 10 gal of Shell Diala A transformer oil soon.

I was thinking about using my radiant heater to warm up the core & coil to help draw the oil into the transformer as it cools. Sure don't want this thing to crap out the first time I energize it.

Your thoughts & ideas are most welcome.

Regards,
sparky 99
bob
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Dr. Shark
Mon Apr 14 2008, 06:19PM
Dr. Shark Registered Member #75 Joined: Thu Feb 09 2006, 09:30AM
Location: Montana, USA
Posts: 711
I think you really want to use a vacuum here to draw out any residual air. At 125kV I suppose that small air bubble remaining on the windings would cause corona and break down the isolation sooner or later.

I don't know whether the enclosure of the transformer allows you to attach a vacuum hose directly (presumably they have to do this at the factory too, right?), but if not you can just put the whole thing into a big plastic bag and evacuate that. This is what people to when constructing carbon fiber or fiberglass parts, so I suppose it would also work in this application.
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J. Aaron Holmes
Mon Apr 14 2008, 08:28PM
J. Aaron Holmes Registered Member #477 Joined: Tue Jun 20 2006, 11:51PM
Location: Seattle, WA
Posts: 546
At this high voltage, the vacuum thing is probably the best bet. OTOH, you can probably do a fine job by just pouring on the oil, then shorting the secondary and running a couple of hundred VA into the primary for a few hours to warm it up and lower the viscosity of the oil, hence encouraging it to creep into all the right places.

I'd love to hear other ideas, too. I've got a few un-oiled trannies sitting around and have often wondered about the "right" way to do this. With big pole pigs, my inclination would be to just dump the oil in, let it sit a day or two, and then party on smile

Cheers,
Aaron, N7OE
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Tinfoil_Cat
Sun Apr 20 2008, 10:29PM
Tinfoil_Cat Registered Member #1450 Joined: Sun Apr 20 2008, 09:59PM
Location:
Posts: 10
Vacuum would seem appropriate - would vibration or ultrasonic agitation be useful to displace bubbles if vacuum can't be had?

Warming the oil would also help, perhaps stand the whole thing on a slow-cooker base for a bit, or immerse an aquarium heater in it for a few days?
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