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4hv.org :: Forums :: Tesla Coils
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Cardboard secondary former?

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flannelhead
Thu Apr 10 2008, 12:28PM Print
flannelhead Registered Member #952 Joined: Mon Aug 13 2007, 11:07AM
Location: Finland
Posts: 388
Any opinions or experience on using round cardboard containers as secondary formers? I know that it's slightly conductive and there would be heating problems but... Has anybody ever tried?
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quicksilver
Thu Apr 10 2008, 02:35PM
quicksilver Registered Member #1408 Joined: Fri Mar 21 2008, 03:49PM
Location: Oracle, AZ
Posts: 679
I remember from hobby rocketry that there are different "cardboard" tubes. Some are spiral wound, others are parallel wound (a simple role of material continually glued together). The Parallel wound tube being much stronger and denser. That density may play a role.

I've been thinking about this also. I've heard that PVC is very "lossy" as opposed to other polymer material. However there are alternatives at low cost at hardware stores but the spiral wound cardboard tubes exist in such abundance in the sizes I would want to use.
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HV Enthusiast
Thu Apr 10 2008, 02:43PM
HV Enthusiast Registered Member #15 Joined: Thu Feb 02 2006, 01:11PM
Location:
Posts: 3068
Cardboard is fine.
Just be careful about any cardboard with "writing" on it as this may be conductive, as well as "black" cardboard as it may be conductive. But regular brown cardboard is fine. Just coat prior with shellac or similar and wind.

I use large Cardboard sonotubes all the time.
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Marko
Thu Apr 10 2008, 03:43PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
Actually, cardboard is more temperature stable than common plastics like PVC, PE or acrylic, and if you dip it in epoxy resin it can also be very mechanically rigid.

What I think of as biggest problem is that you can never get as smooth surface with it like with plastics, which can be troubling if you are attempting to wind really thin (<0.15mm) wire.
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Dr. Drone
Thu Apr 10 2008, 08:05PM
Dr. Drone Registered Member #290 Joined: Mon Mar 06 2006, 08:24PM
Location:
Posts: 1673
shades
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lpfthings
Sat Apr 12 2008, 11:03AM
lpfthings Registered Member #1361 Joined: Thu Feb 28 2008, 10:57AM
Location: Cairns, Australia
Posts: 305
Doesn't varnishing the cardboard cause it to absorb the moisture from the varnish, making it semi-conducting.
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Avi
Sat Apr 12 2008, 01:27PM
Avi Registered Member #580 Joined: Mon Mar 12 2007, 03:17PM
Location: Melbourne, Australia
Posts: 410
spark wrote ...

Has anybody ever tried?
All mine are, but they are only very low power coils.
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Hrothgar
Fri Apr 18 2008, 01:58AM
Hrothgar Registered Member #1180 Joined: Mon Dec 17 2007, 12:26AM
Location: Nope
Posts: 28
yeah, why not? I've used nothing but carboard for my secondaries, granted the first one died (but that was due to racing arcs, not card board. Also I've never had any issues with my secondaries heating up. I also never bothered varnishing it before I wound my coil onto it. The only real draw back hat iI've found is that the tubes will warp if you do a real tight wind on it.
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