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4hv.org :: Forums :: General Science and Electronics
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Inductor/ballast choke design

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Steve Conner
Thu Dec 27 2007, 06:54PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Remember it's 350VA, not 350W :P
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Dr. Dark Current
Thu Dec 27 2007, 07:03PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Steve Conner wrote ...

Remember it's 350VA, not 350W :P
Well.. Steve, I believe it IS 350W. With no PFC caps the MOT draws ca. 2.5A, that's 570VA.
With the right amount of caps so that I bring the current the lowest I can (all inductive/reactive current cancelled out), it draws 1.5A and that's 345W.

I guess it's right, it gets hot in a few minutes without any load lol.


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Marko
Thu Dec 27 2007, 07:07PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
Am I the only one who figures that jan used PFC caps? :p

And if he was running close to resonance, it would indeed be mostly W..

350W doesn't look like something the transformer would stand for long.


I'd expect current to be much lower with good PFC...

How big caps were you adding? You could try smaller steps and see if you can get the current lower.
Still it is odd and I don't think you would need to truly resonate the transformer with PFC caps... confused
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Dr. Dark Current
Thu Dec 27 2007, 07:42PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Marko wrote ...

How big caps were you adding? You could try smaller steps and see if you can get the current lower.

I was adding 5uf caps and the current was lowest with 4 of them.

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Dr. Dark Current
Wed Jan 02 2008, 07:20PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Hey guys, I need some help.. you probably know how I wired the MOTs, sec. in series and 2x2 microwave caps in series with output. I had problems with the arc sometimes extinguishing too soon- I found I need more inductance on the HV side to make the arc stable (I found this out by connecting a third MOT in series with HV output with shorted primary).
The problem is that this third MOT is too smal and gets too hot.

My question: If I add a choke on the PRIMARY side of the MOTs, will it have the effect of increased inductance on the HV side too?


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Steve Conner
Wed Jan 02 2008, 09:08PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Yes, and the inductance "seen" at the secondary side will be the inductance that you put at the primary side, times the square of the turns ratio.
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Dr. Dark Current
Wed Jan 02 2008, 10:02PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Steve Conner wrote ...

Yes, and the inductance "seen" at the secondary side will be the inductance that you put at the primary side, times the square of the turns ratio.
Thanks, that's good to know.. so now I need to make ca. 13mH choke.

I still have no idea about the air gap and core size... There will be maximum current through the choke a bit over 15A, how big core should I use and how big gap? I have a core from 300w xfmr, will this be enough for short runs (the MOTs overheat in a few mins anyway)?



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Steve Conner
Thu Jan 03 2008, 11:00AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Well, if it helps, I've made a couple of chokes like this.

A 230V MOT with the secondary removed and a 3mm air gap added had 32mH of inductance.

An old 100V line audio driver transformer (from a ~150w PA amp) rewound with about 50 turns of thick wire, and a few pieces of cereal packet as an airgap, had about 6mH.

For continuous running, a ballast ends up being about the same size as a transformer of the same kVA rating. It also needs roughly the same number of turns as a 230V transformer: the only big difference is that the ballast has an airgap and the transformer doesn't. A core without an airgap is useless as a ballast.

Richie Burnett once had some ballasts made by a transformer maker: Link2
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Dr. Dark Current
Thu Jan 03 2008, 02:26PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Am I right if I say that when an inductor ungapped saturates at x volts per turn, will it saturate at x volts per turn too when gapped? Or will it be more?


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Steve Conner
Fri Jan 04 2008, 12:05PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Yes, it should be roughly the same.
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