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4hv.org :: Forums :: General Science and Electronics
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Fast temperature switching using Pletier and Induction heater

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Dr. Slack
Mon Nov 12 2007, 08:13AM
Dr. Slack Registered Member #72 Joined: Thu Feb 09 2006, 08:29AM
Location: UK St. Albans
Posts: 1659
Let's get quantative here please. How fast, in degrees C per second, must the hot plate slew from -20C to +100C? Without that spec, this thread just becomes a game of " Why don't you, yes but ..."

BTW, is the payload in good thermal contact with the plate? If it is a thin film on the plate then you will be OK, but if it is significantly extended in the z direction, then even an infintely steep temperature step on the plate may not heat it through fast emough?

With a slew rate, and an estimate of minimum mass for the top plate and the chemical payload, you can then arrive at an input power. If you want a lot of power, then energy storage is suggested.

I would guess that over-heating the reaction is not wanted, in which case methods that heat to a specific temperature would be good. Dumping a known amount of energy from a capacitor bank into a known mass of heater and payload will produce a repeatable temperature rise. Flowing steam through a thin-walled box will not exceed 100C, and can store a lot of energy

Do you have an already defined geometry for the reaction, and you must fit a temperature control system to that, or can you start from scratch and build your reactor round your heater? I'm thinking deposit the chemicals as a thin film on some stainless steel or nichrome wire. Clamp the wire between two electrodes cooled to -20C. Pulse some caps into the wire to raise it to 100C in the RC time of your caps and wire resistance. The centre of the wire will heat adiabatically, the ends will be conduction cooled. Continue to flow a lower current to maintain the wire at 100C if it must dwell at that temperature for more than a moment.

Or instead of a wire use flat strip to beat into a crucible, it'll just need rather more energy and current to heat.

Are you using glass for its chemical nature, or because you want to do transmission microscopy? If you can use a metal substrate, then it's much easier to heat.
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Mates
Mon Nov 12 2007, 09:11AM
Mates Registered Member #1025 Joined: Sun Sept 23 2007, 07:53PM
Location: Czech Rep.
Posts: 566
NeilThomas wrote ...

Let's get quantative here please. How fast, in degrees C per second, must the hot plate slew from -20C to +100C? Without that spec, this thread just becomes a game of " Why don't you, yes but ..."

The point is how faster so better...At the moment it takes aprox. 10secs using the peltier on full-trotle. My aim is to shorten the time at least twice...

NeilThomas wrote ...

BTW, is the payload in good thermal contact with the plate? If it is a thin film on the plate then you will be OK, but if it is significantly extended in the z direction, then even an infintely steep temperature step on the plate may not heat it through fast emough?

I've just noticed I made a stupid error in the scheme. Of course the heater module (the metal plate or better the resistive heater) must be above the Peltier and not below (like it is now) - It would make no sense to heat the glass through the peltier...
The contact between the glass and the heater is very critical - I'm using drop of ethanol as a heat conductor. Ethanol has two main advantages - it never freeze when I'm cooling it down and also tells me when the right temp is achieved during heating because is starts to boil around 90C. It simply protects the sample from overheating

NeilThomas wrote ...

With a slew rate, and an estimate of minimum mass for the top plate and the chemical payload, you can then arrive at an input power. If you want a lot of power, then energy storage is suggested.

I would guess that over-heating the reaction is not wanted, in which case methods that heat to a specific temperature would be good. Dumping a known amount of energy from a capacitor bank into a known mass of heater and payload will produce a repeatable temperature rise.


This is exactly what I'm going to try now. I decided to make a flat spiral from normal stainless steel wire and try to discharge a big cap or lead-acid accu through it. Need to solve some kind of heat resistant resin to make a nice flat coin like stucture from the spiral to achieve maximum contact with the glass.

NeilThomas wrote ...

Are you using glass for its chemical nature, or because you want to do transmission microscopy? If you can use a metal substrate, then it's much easier to heat.

Microscopy...

Thanks for hints and discussion

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