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4hv.org :: Forums :: High Voltage
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ZVS Fly back driver PCB and updated schematics

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Danielle
Tue Jun 05 2007, 03:33PM Print
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
I worked for some time last night and came up with these schematics and PCB design I would like it if someone could verify these that it would work before I guild it. Thanks.
1181057596 632 FT0 Flyback Bord

1181057596 632 FT0 Flyback


The inductor is a DMT3-77-8L from coil craft
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Dr. Dark Current
Tue Jun 05 2007, 05:08PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
I can see flaws in your schematic. 1) How do you expect the 110V TVS's to not instantly explode in a circuit that is powered with ~160V? They are not necessary in this type of circuit, leave them out. 2) A single Zener in the FETs gates is enough. 3) I suggest to use a separate low-voltage power supply for the gates, because the pull-up resistor would have to dissipate much power from 160V. The diodes across the resistors aren't necessary.
Also make sure you have proper phasing of the primary windings.
Hope this helps,
J.M.
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Steve Ward
Tue Jun 05 2007, 05:29PM
Steve Ward Registered Member #146 Joined: Sun Feb 12 2006, 04:21AM
Location: Austin Tx
Posts: 1055
The diodes across the resistors aren't necessary.


In fact, they would blow up after about 60VDC input.

I dont get the RL snubbers on the primary either... doesnt make sense.

So anyway, your circuit is almost certain to fail as shown. The main thing is the gate supply, change it out to run from a 12-15V supply thats seperate from the high power DC input. Then id get rid of some of the other components that were mentioned.
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Danielle
Tue Jun 05 2007, 06:20PM
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
I am updating the schematic how you told my thank you so much for the help, but how on this feedback based ZVS fly back supply do I run the gates at a lower voltage? Would it work to just supply the gate where I connect it to the supply I just connect it to 15V?

Thanks again.
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Steve Ward
Tue Jun 05 2007, 07:24PM
Steve Ward Registered Member #146 Joined: Sun Feb 12 2006, 04:21AM
Location: Austin Tx
Posts: 1055
Yes, that is how you would connect the gate supply. Be sure whatever the 15V supply is, that it can have its negative terminal tied to the negative of your main supply without causing any short circuits. Normally this wont be a problem... but in some cases it might.
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Danielle
Tue Jun 05 2007, 10:39PM
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
Here is the updated schematics tell me if this will work its in PDF
]1181083193_632_FT26364_flyback.pdf[/file]
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Myke
Wed Jun 06 2007, 01:40PM
Myke Registered Member #540 Joined: Mon Feb 19 2007, 07:49PM
Location: MIT
Posts: 969
It works. I think you may need more than 5+5 turns on the flyback and maybe a higher current bridge rectifier?
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Danielle
Wed Jun 06 2007, 03:26PM
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
Oh that is just for the general schematic im using my standard rectifyer (100V 35A) very large.;) Ill experement with the number of turns.
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Myke
Thu Jun 07 2007, 01:36PM
Myke Registered Member #540 Joined: Mon Feb 19 2007, 07:49PM
Location: MIT
Posts: 969
You would use more turns at a higher voltage as to not saturate the ferrite core.
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Danielle
Thu Jun 07 2007, 06:31PM
Danielle Registered Member #632 Joined: Mon Apr 09 2007, 01:09AM
Location:
Posts: 267
with the commercial one won't this not be a problem? I am using one designed for 8A.
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