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4hv.org :: Forums :: General Science and Electronics
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Running stepper motors without using semiconductors

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klugesmith
Mon Mar 14 2016, 09:26PM Print
klugesmith Registered Member #2099 Joined: Wed Apr 29 2009, 12:22AM
Location: Los Altos, California
Posts: 1716
Most AC and DC motors can be run on the bench, or in the lecture hall, without electronic supporting equipment. At most, a capacitor for some AC types.

I used to think that common stepper motors are an exception. Collected some parts for a driver involving microswitches instead of transistors, and one or more cams on a hand-cranked shaft. Much less flexibly, I bet most scrounged steppers can be demonstrated using low voltage AC with a capacitor for phase shift, as in the seminal Slo-Syn units.

Then realized there's a simpler way to generate the requisite two-phase AC power:
twist the shaft of another common stepper motor.
Made this demo a few years ago. Its 4-wire connecting cable came from the same dead printer, so no wire cutting or soldering was needed.
The slave shaft (worm) runs in either direction, without slipping, if the master (stubby pinion) is turned fast enough.
1457890853 2099 FT175958 Dscn0415
The little generator-motor set turned up last Friday as I prepared for the Saturday hamfest, reported in a different thread. Served as a show-and-tell curio.
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Ash Small
Wed Mar 16 2016, 01:34AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
I made up a little board with a couple of double pole, double throw switches for evaluation purposes a few years ago.

Never got around to testing it out, due to a spot of illness. I'll dig it out.
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kimbomba
Wed Mar 16 2016, 04:19AM
kimbomba Registered Member #3854 Joined: Fri Apr 29 2011, 03:45AM
Location: Mexico
Posts: 95
you can use a capacitor to move the phase in one coil and the motor will run, but only at 60 Hz (or the frequency of your mains)
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BigBad
Fri Mar 18 2016, 04:36PM
BigBad Registered Member #2529 Joined: Thu Dec 10 2009, 02:43AM
Location:
Posts: 600
Doesn't this rely on the residual magnetism in the stepper motors?

Some usage situations can zero this out; if that happens it won't self-start.

You're normally better off having one of the motors being a permanent magnet AC motors; that way, provided the currents are kept at sensible levels, the magnets will not degauss and you can always start it.
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Conundrum
Sat Mar 19 2016, 09:22AM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4062
One hand turned motor connected to another? typically this works with a larger motor driving a smaller one and is a well known physics demo.
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radiotech
Sat Mar 19 2016, 04:38PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
Selsyns transmit rotational position between units. Military used them for years as indicators. However, they have
a strange mode. If the shaft of one unit is held fixed, and the other unit is driving an unbalance mass, i.e. a pointer,
the free shaft unit can be shocked into rotation, electrically or mechanically. This irked the operators of very
large machinery, and electricians were called to correct the situation.


The slo syn motor has a toothed magnetized rotor and are designed as a split phase
slow speed, high torque motor. They will run at a synchronous speed governed, (within
reason) by the line frequency. They also offer a degree of holding torque. The capacitor
has to be in the ballpark of what is called for.

As with much old junk electrics, the oil capacitors may contain pcb oils.




1458405536 2463 FT176005 Slo Syn Patent1

1458405536 2463 FT176005 Slo Syn Patent2
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