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4hv.org :: Forums :: High Voltage
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Suitable ferrite core for Gate Driver Transformer

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Gregary Boyles
Tue Apr 14 2015, 02:58PM Print
Gregary Boyles Registered Member #9039 Joined: Wed Dec 26 2012, 03:31PM
Location: Epping, Victoria, Australia
Posts: 117
If it is any help to anyone out there, the core from a TV flyback transformer makes a great gate driver transformer.

I have just tested one with a 1:2:2 winding with an automotive light bulb connected to one of the :2 windings and a 12V supply to a 555 plus TC4422 and the light bulb lit up almost as bright as when I connected it directly to the 12V supply.

I platted the 3 wires together until I exhausted the length of the :1 wire and then I just twisted the remaining two :2 wires.

I made a former from a bit of overhead transparency sheet and used insulation tape to tape it up.

Then I wound my trifilar wire onto the former and then taped that over the winding to hold it in place.

Then you just slip the former onto the cylindrical bit of the flyback core.

Old TVs are fairly easier to come by these days with everyone upgrading to flat screens these days. They are often dumped in the new housing estates not far from our house.
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Ash Small
Tue Apr 14 2015, 03:09PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
While I'm sure it's 'good enough' for a lot of applications, it is best if you can spread the windings all around the core.

This is the reason people usually use toroidal cores, although 'P' cores are also used a lot.

.
1429024182 3414 FT170591 Pcore


Yours should be fine for most applications
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Gregary Boyles
Tue Apr 14 2015, 03:25PM
Gregary Boyles Registered Member #9039 Joined: Wed Dec 26 2012, 03:31PM
Location: Epping, Victoria, Australia
Posts: 117
Ash Small wrote ...

While I'm sure it's 'good enough' for a lot of applications, it is best if you can spread the windings all around the core.

This is the reason people usually use toroidal cores, although 'P' cores are also used a lot.

.
1429024182 3414 FT170591 Pcore


Yours should be fine for most applications

Well I could still do that with the flyback core, just without a former.

Can I ask why is it best to spread the windings around the core?
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Ash Small
Tue Apr 14 2015, 06:29PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
The simple answer is you get better coupling and less stray inductance, I think.

The stray inductance can resonate with any 'stray capacitance', and cause losses and ringing, etc.

Yours should be ok for most applications as it is, but for higher frequencies it would be better to spread the windings more evenly, at least, I think that's pretty much the case
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