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4hv.org :: Forums :: General Science and Electronics
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Aerodynamic Duct Structure and Fabrication.

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Patrick
Wed Dec 04 2013, 12:08AM Print
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Im thinking of this shape revolved into a circular duct for an 11 inch propeller.


1386115739 2431 FT0 Duct1
In the above pic, the red is the NACA 4312 airfoil. Purely generated for a wing. The white and red upper surface are what im considering to make a stiff and strong duct cross section.

Ill use a hot wire foam cutting device and Styrofoam. Then ill cover with carbon and glass fiber for strength and stiffness.

finally, this PDF was instrumental in my understanding of some more complicated matters involved in this task.



this website Link2 has a generator for airfoils on it.

heres a pic of the wide radius intake id like to duplicate.
1386119082 2431 FT1630 Airhogs

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Patrick
Wed Dec 04 2013, 09:48PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
hot wire cutting last night proved to be an epic failure, ill need to rethink the fabrication part.
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Carbon_Rod
Thu Dec 05 2013, 02:43AM
Carbon_Rod Registered Member #65 Joined: Thu Feb 09 2006, 06:43AM
Location:
Posts: 1155
Using a tapered bit in a mill to trace a profile-cutter jig set for a lathe is the fastest way to make several hundred identical parts.

However, if you do not have a CNC mill or a lathe for foam parts, than you may have to use a manual method. IIRC a 4hv member used laser printed templates, and glued the rings for finishing.

If you value your time, the 3D printed parts & molds are a faster way to build complex one-off designs:
Link2

Note too, 2L soda bottles will act like shrink-tubing around a wood or plaster form. A very easy way to make light-weight plastic EDF ducts for RC.
wink
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Patrick
Thu Dec 05 2013, 05:04PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
im contemplating what to do next.

i may be able to make a jig for the hot wire cutter tohold its shape.
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