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4hv.org :: Forums :: General Science and Electronics
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More wire improves efficiency of a coil?

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Yanom
Mon Oct 15 2012, 05:38PM
Yanom Registered Member #4659 Joined: Sun Apr 29 2012, 06:14PM
Location:
Posts: 158
Pinky's Brain wrote ...

Magnetic potential does not have a linear relation with electrical power ... so Aturn/Watt is not a useful metric (try swapping the currents for both). At the same electrical power they have the same magnetic potential.

The force a solenoid exerts on another magnet or ferromagnetic object Force does have linear relation with electrical power though ... and a quadratic relation with magnetic potential.
Oh, ok.
I'm thinking about coilguns here, so the force it exerts on a ferromagnetic object is the "force" i'm looking at. Measured in amp-turns.

On closer inspection, if i reduce the voltage (and thus the wattage) applied to both coils from 1v to (1/8)v, both coils get 8 times more efficient. It seems that coils are always more efficient at lower power.

...I think this is why multistage coilguns exist. It's more efficient to have many weak coils than one strong one.
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Pinky's Brain
Mon Oct 15 2012, 05:58PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
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Posts: 837
Yanom wrote ...
I'm thinking about coilguns here, so the force it exerts on a ferromagnetic object is the "force" i'm looking at. Measured in amp-turns.
No, force is measured in Newtons :) Also as I said, it has a linear relation with (amp-turns)^2. So in that respect it's still all about the copper, not about the turns ...

I expect multiple coils are used because the coils are more efficient when the slug is relatively close to the center. Not quite efficiency in the way you mean though, it's important to realise that the inductor isn't independent ... you can't just calculate the magnetic field in isolation ... the slug changes the magnetic field and the inductance of the coil, the losses are a bit more complex than the calculations in this thread assume.
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Yanom
Tue Oct 16 2012, 12:16AM
Yanom Registered Member #4659 Joined: Sun Apr 29 2012, 06:14PM
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Posts: 158
Pinky's Brain wrote ...

it's still all about the copper,

So more copper is better, eh? How about other conductive materials, like aluminium wire? In that respect, it's about conductivity vs. price. copper is expensive.

How do you measure conductivity of a metal, anyway?
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Pinky's Brain
Tue Oct 16 2012, 09:48AM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
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Posts: 837
Aluminum's cheapness seems mostly theoretical to me since the availability of aluminium enamelled wire in small quantities is almost non existent. Soldering it is a bitch too.

How do you measure conductivity? With a multimeter :P
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Yanom
Tue Oct 16 2012, 05:44PM
Yanom Registered Member #4659 Joined: Sun Apr 29 2012, 06:14PM
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Posts: 158
Pinky's Brain wrote ...

Aluminum's cheapness seems mostly theoretical to me since the availability of aluminium enamelled wire in small quantities is almost non existent. Soldering it is a bitch too.

it does exist, though. I see what you mean by "not available in small quanitities"... the only place I could find it for sale was on the auction site alibaba, with minimum order 400kg (!)

There has to be some place to get small amounts second hand... maybe someone on 4hv has some.
wrote ...

How do you measure conductivity? With a multimeter :P
Well yes, but that depends on the length and thickness of the wire you're measuring. Is there some sort of standardized measure of how conductive a material is compared to other materials?
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Ash Small
Tue Oct 16 2012, 06:54PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
, yes. cross sectional area and length, or Ohms per metre squared per metre, or Ohms/mm^2/m, etc.
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Dr. Slack
Wed Oct 17 2012, 07:02AM
Dr. Slack Registered Member #72 Joined: Thu Feb 09 2006, 08:29AM
Location: UK St. Albans
Posts: 1659
Place to get small quantities of enamelled alli wire?

Some microwave ovens, post cheap copper, but pre high frequency ferrite, use alli windings on the mains transformer. But you won't know until you've got into the oven. There aren't many about.
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radiotech
Wed Oct 17 2012, 10:50PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
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Posts: 1546
The electromagnet can also be rated in volts per turn. in this case, the resistance
is taken of the table, and lumped with the internal resistance of the battery.

In a transformer, the voltage per turn, on the primary and the secondary
will be equal and opposite.

If all the flux field produced by the primary winding, could be cancelled by the
flux field of the secondary, there would be no magnetic field. So the
amp-turns would be meaningless.
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Yanom
Fri Oct 19 2012, 01:26AM
Yanom Registered Member #4659 Joined: Sun Apr 29 2012, 06:14PM
Location:
Posts: 158
Dr. Slack wrote ...

Place to get small quantities of enamelled alli wire?

Some microwave ovens, post cheap copper, but pre high frequency ferrite, use alli windings on the mains transformer. But you won't know until you've got into the oven. There aren't many about.

mmm. I'll look if I ever find one.

Here's another thought - you can buy thick (or thin) uninsulated aluminium wire for cheap lots of places. It's apparently used for electric fences. Would it be possible - to insulate it yourself? If I made a coil of a short length of thick wire, and designed my devices for such thick, low-resistance coils, I wouldn't have much length of wire to insulate. How do the factories insulate magnet wire? or regular wire, for that matter?

just a thought...
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Ash Small
Fri Oct 19 2012, 07:12AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
They run it through a bath of varnish. If you heat the wire/varnish it will dry very quickly. you just have a roller under the varnish, and roll it from one spool to another.
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