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4hv.org :: Forums :: General Chatting
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Inside lytics?

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Ben Solon
Fri Jul 06 2012, 01:57PM Print
Ben Solon Registered Member #3900 Joined: Thu May 19 2011, 08:28PM
Location:
Posts: 600
Hey. Yesterday I finished my kick a*$ zvs driver using tiny 220 fets that pump power without warming on a very small heatsink. My biggest problem is always low voltage power, so I hooked up my 50A 600V diodes(overkill) and ~10000uF of capacitance. Should I mention the 24v mot? Anyways, it was running fine heating the workpiece when all of the sudden the diodes unsoldered themselves from the capacitors because the capacitors got too hot. Almost the same time the lytics blew up...

What do you guys think happened? Too much ripple? Faulty dielectric? When I ran it off a 12v transformer the night before, I heard a little fizzle as if someone put a drop of water on a frying pan. My biggest worry is the ectrolyte. The drops where brownish wheEn on the floor, and a little got on my hand and turned floured and yellow like a highlighter. Almost like ferric chloride or something. That's the biggest thing, so if anyone knows of an electrolyte that fits the bill let me know.

I didn't put this in a question topic cause its not really a problem I need answered.
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Steve Conner
Fri Jul 06 2012, 02:05PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Link2

I wouldn't go drinking the electrolyte, but it is unlikely to be deadly poisonous.

Most likely reason for the explosion is just too much ripple current.
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Dri0m
Fri Jul 06 2012, 07:30PM
Dri0m Registered Member #4497 Joined: Thu Apr 19 2012, 12:53PM
Location: Behind you
Posts: 62
pls post a photo of your ZVS, i want to see it :D

...and photo, datasheets of your diodes and caps and power consuption would be fine to know, so we can tell why it happened
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Ben Solon
Fri Jul 06 2012, 10:53PM
Ben Solon Registered Member #3900 Joined: Thu May 19 2011, 08:28PM
Location:
Posts: 600
No problem with the zvs, stone cold there XD. Mosfets are 085n10 from Fairchild (or something like that...) 8.5mOhm max 100v rated. Other than that it's just any old zvs with 1.3uF capacitance on he tank. The power supply was a mot with 24vac giving 34v. Cutting it close with the pi*v rule, but no problems yet. The rectifiers where 50A 600v stealth rectifiers from fairchild(all my stuff is; I trust their products)

Honestly, I agree with Steve. On my next smallest xfmr the ripple is 15v, I estimate the mot was maybe 5, and with the current being drawn: 5A average depending on he load, the ripple current must have been massive.

When I get to it i'll post pics of both the zvs and the aftermath :/
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