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Registered Member #4396
Joined: Mon Feb 06 2012, 11:58PM
Location:
Posts: 30
I used Humiseal 1B31. It has pretty decent dielectric properties, but the coolest thing about it is that it fluoresces under UV light, which makes it glow when the coil runs ;)
Registered Member #480
Joined: Thu Jul 06 2006, 07:08PM
Location: North America
Posts: 644
Dr. Dark Current -
There's no varnish that can provide the thickness, ruggedness, insulation capabilities and appearance that can be obtained with a single coat of two-part clear epoxy. Done carefully, the finished secondary will look like it's encased in a glass sleeve. Over the past 10 years I've coated secondary coils of many different sizes with epoxy, and I'd NEVER go back to varnish.
Be careful of the type of epoxy you select. Do not use "laminating" epoxy, which is intended for use in composite construction along with layers of fiberglass, carbon, fiber, etc. The laminating grade epoxies usually do not cure to a hard, tack-free surface. You want a a material that's intended for use as a protective top-coat, and allows surfaces exposed to air to fully cure. In the US, Environmental Technonogies offers a product (Envirotex Lite) that works great. See:
I've previously posted a fairly detailed procedure for preparing and applying a two-part epoxy finish, see the thread "Clear epoxy secondary coatings". About halfway down the page is my post with the link to the procedure:
Registered Member #3883
Joined: Fri May 13 2011, 06:30PM
Location: Norway
Posts: 87
Herr Zapp wrote ... The laminating grade epoxies usually do not cure to a hard, tack-free surface.
I haven't tried enough different brands to say anything about them in general, but the epoxy I recommended (Biltema-brand) does cure to a hard finish eventually.
Registered Member #480
Joined: Thu Jul 06 2006, 07:08PM
Location: North America
Posts: 644
PhilGood -
Yes, any unused material left in the bottom of your mixing cup will harden into a clear, hard disk.
If you set up everything before hand, there's no reason not to use any residual material as a potting compound, but it's difficult to know exactly how much residual resin there'll be until you are done coating the secondary.
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