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4hv.org :: Forums :: General Science and Electronics
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What does a $1,600,000,000 corporation do when it can't figure out how to lower RDSon?

 1 2 3 
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Steve Conner
Tue Feb 28 2012, 10:56AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
$3,60, that's excellent! smile

Nicko, you might be interested in my application: a solid-state speaker protection relay for hi-fi amps. I made a prototype with some smaller FETs and got 0.005% THD at 100W. The devices mentioned here should hopefully push it down below 0.001%.

The gate capacitance doesn't really matter because it only needs to switch once at power on and again at power off.

My motivation: After 6 months or so, tarnished speaker relay contacts are already the biggest source of distortion in my new Blameless build. frown
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Timo
Tue Feb 28 2012, 06:38PM
Timo Registered Member #1538 Joined: Thu Jun 12 2008, 07:28PM
Location: Bonn, Germany
Posts: 28
Interesting device, indeed. I always thought one could "scale up" the channel width of a MOS-FET easily, reducing Rds_on and increasing current carrying capability. Or may be they use two dies of some smaller device for economical reasons?


Steve,
may I ask how you implemented your solid-state speaker protection relay? I am currently reading the "Audio Power Amplifier Design Handbook" by Douglas Self which mentions the benefits of a speaker protection relay disconnecting the speaker from the output. He explains that finding a proper relay not prone to corrosion of the contacts is important.
While I like the idea of using a mechanical switch because it should in principle not ad any distortion (or at least not more than the speaker terminals), it seems to be difficult to find a relay made and rated for this purpose.
A solid state solution which depends less on part properties not given in any datasheet might be beneficial, if it dose not introduce significant distortion.
I already had the vague idea of using two back-to-back N-Channel FETs placed exactly where the relay would go, but I didn't try anything by now (and since I don't have the required equipment for THD measurement it wouldn't be of much use either).

Or is there a better way I didn't think of yet?

And by the way is the phrase "Blameless build" by chance in any way linked to Douglas Self? He likes to call specific amps this way...


Greetings
Timo
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Experimentonomen
Tue Feb 28 2012, 07:29PM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
I think d'self meant something like if theres distortion and such, the amp is not to blame, but rather the source or something like that.
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Steve Conner
Tue Feb 28 2012, 08:44PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Hey Timo,

I'm also a big fan of Douglas Self and I have that book too. My "Blameless build" is just that, a hi-fi amp that I built based on his Blameless concept. For more details go to scopeboy.com and see "The Selfless Amplifier" in the projects section.

My idea was just what you said too, two N-channel FETs back to back where the speaker relay was, driven by a photovoltaic isolator. The Rds(on) of fets is now so small, I figured that even if it was nonlinear, the distortion had a chance of being negligible.

I built up a prototype and tested it on my old Tek distortion analyser, which has a residual of 0.002% on a good day. I used a 120W power amp and 4 ohm dummy load to force current through the switch, and used the analyser to look at the voltage across the FET switch's Rds(on). It had quite a lot of third harmonic distortion, maybe 0.5%. But it was a pretty small voltage, so the math worked out nicely.

The FETs that gren found have even lower Rds(on) and cost less than the ones I used, so I'm excited. tongue

I have a bad feeling that there may be no speaker relay guaranteed to stay linear for ever. You can gold-plate the contacts, but it gets blasted off the first time the relay has to clear a fault. When Douglas Self avoids writing about a problem, you know it must be bad! smile
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ConKbot of Doom
Tue Feb 28 2012, 10:27PM
ConKbot of Doom Registered Member #509 Joined: Sat Feb 10 2007, 07:02AM
Location:
Posts: 329
Steve Conner wrote ...

Hey Timo,

I'm also a big fan of Douglas Self and I have that book too. My "Blameless build" is just that, a hi-fi amp that I built based on his Blameless concept. For more details go to scopeboy.com and see "The Selfless Amplifier" in the projects section.

My idea was just what you said too, two N-channel FETs back to back where the speaker relay was, driven by a photovoltaic isolator. The Rds(on) of fets is now so small, I figured that even if it was nonlinear, the distortion had a chance of being negligible.

I built up a prototype and tested it on my old Tek distortion analyser, which has a residual of 0.002% on a good day. I used a 120W power amp and 4 ohm dummy load to force current through the switch, and used the analyser to look at the voltage across the FET switch's Rds(on). It had quite a lot of third harmonic distortion, maybe 0.5%. But it was a pretty small voltage, so the math worked out nicely.

The FETs that gren found have even lower Rds(on) and cost less than the ones I used, so I'm excited. tongue

I have a bad feeling that there may be no speaker relay guaranteed to stay linear for ever. You can gold-plate the contacts, but it gets blasted off the first time the relay has to clear a fault. When Douglas Self avoids writing about a problem, you know it must be bad! smile
Link2 I think these should be able to take a decent amount of power and still make nice contact even at low levels :o)
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Steve Conner
Tue Feb 28 2012, 10:42PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Mercury contactors are nice. But I looked at a data book, and the cutaway pictures suggested that the load current passed through an iron plunger. (The plunger is pulled downwards by the magnetic field from the operating coil, this displaces the mercury upwards closing the circuit.)

Conductors made of iron can generate a lot of distortion because of their non-linear magnetic properties. This was shown in another of Douglas Self's experiments.

Still, I guess it would be worth getting a mercury switch to try out. tongue
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teravolt
Wed Feb 29 2012, 03:37AM
teravolt Registered Member #195 Joined: Fri Feb 17 2006, 08:27PM
Location: Berkeley, ca.
Posts: 1111
that is a nice fet but I'm going to up one. I've used thease for transformer drivers

Link2

and this one that I found that has a 850W disapation

Link2

i found them on element 14, newark
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Inducktion
Wed Feb 29 2012, 03:40AM
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
I'll raise you a 2 kW MOSFET teravolt.

Link2
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Adam Munich
Wed Feb 29 2012, 03:48AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
Oh yeah?

600V, 28.7mOhm, 72.8A Link2

BOOM.
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Jrz126
Wed Feb 29 2012, 03:40PM
Jrz126 Registered Member #242 Joined: Thu Feb 23 2006, 11:37PM
Location: Erie PA
Posts: 210
Hows about 1700V, 7200A 14.7kW dissipation.
Link2

I'm bringin' an IGBT to a Mosfet fight.
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