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4hv.org :: Forums :: General Science and Electronics
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Identifying a Variac

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Download
Sat Feb 04 2012, 09:42AM
Download Registered Member #561 Joined: Sat Mar 03 2007, 02:46AM
Location: Adelaide Australia
Posts: 230
radiotech wrote ...

Until I see the actual brushes I cant imagine it being a Variac. But with that
few turns, what frequency was it operating on?

Do you really need a picture? I can tell you it has brushes
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radiotech
Sat Feb 04 2012, 11:54PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
I seem to lack the ability to visualize, which fault lies entirely with me. cry
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Tony Matt
Sun Feb 05 2012, 09:10PM
Tony Matt Registered Member #3700 Joined: Sat Feb 19 2011, 12:59PM
Location:
Posts: 107
Hi Download !

Your variac appears that was designed for 460 ~ 480V line

Standart Transformers and variacs core are made of Fe Si steel core. A good magnetic design for the Fe Si core uses a induction of 0.9~1.0 T.
Lets apply 460V os the 320 turns and calculate the induction,

F = Frequency = 60 Hz
V= voltage applied = 460V
A = Core area = 100x60mm = 6000mm^2 =0.006m^2
N = 320 turns
B = magnetic induction, tesla [T]

B= V/(4.44*N*A*F)

B= 460/(4.44 * 320 * 0.006 * 60) = 0.90T

Conclusions:

The varic can be connected to 460~480V line, as a designed.

The variac also will work fine on 230~240V .

and 120 volts too.

Cheers




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Newton Brawn
Sun Feb 05 2012, 09:33PM
Newton Brawn Registered Member #3343 Joined: Thu Oct 21 2010, 04:06PM
Location: Toronto
Posts: 311
Tony,

Your calculation and conclusions are fine.

Wath I do not understand is why Download does not post the requested pictures...

There is a small orange terminal block on the variac, maybe a thermal sensor? Or other protection device ?

Regards

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radiotech
Sun Feb 05 2012, 10:35PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
The orange block is found on many ISO devices. It can be used to
allow a stranded cable to attach to the variac on one side. The other
side would have the ring terminal leads going up to the studs.

To allow rapid changing out without messing with Variac and having
to crimp on new lugs if it is move elsewhere.
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Download
Mon Feb 06 2012, 04:00AM
Download Registered Member #561 Joined: Sat Mar 03 2007, 02:46AM
Location: Adelaide Australia
Posts: 230
The red block in not attached to anything, it as a couple of resistors across it, but nothing else.

Unless the pictures can somehow help, I can't be bothered doing that. I have you all the data I can (from measurements) so unless they'll help (somehow) I won't
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