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4hv.org :: Forums :: High Voltage
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Source for flybacks

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mzincali
Wed Jan 11 2012, 01:27AM Print
mzincali Registered Member #4127 Joined: Fri Oct 07 2011, 05:40PM
Location:
Posts: 22
Hi. I have been building some power supplies for my plasma glass structures using flybacks I was given. My source has run out of flybacks and does not know where he/we can get more. There are no markings on these flybacks, so I can not tell where they are from.

The circuits are pretty simple. A TL494 as a pulse-width oscillator, an IGBT (or IR250) doing the switching and the flyback. My options seem to be:

  • find another source for flybacks

  • make or find someone to make new flybacks

  • use custom wound transformers/inductors

  • create my HV some other way


My plasma structures need anywhere between 5000 to 20,000V. They have to be AC (so salvaged flybacks from TVs won't help), and I see a number of "sweet-spots" in the brightness of the plasma at different frequencies (20kHz and 40kHz), but that is probably resonant frequencies of the flyback that make it output more power/higher voltage at those frequencies.

I need your advice. How would you say I should proceed? I am enclosing a picture of the current power supplies.

-mz
47 855
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Alex M
Wed Jan 11 2012, 01:53AM
Alex M Registered Member #3943 Joined: Sun Jun 12 2011, 05:24PM
Location: The Shire, UK
Posts: 552
Old CRT TV's is probably the best source for these thing. The bigger the screen the bigger the flyback usually.

Also, mind sharing the schematic for your circuit? Id love to see it.
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randommscience117
Wed Jan 11 2012, 02:52AM
randommscience117 Registered Member #4274 Joined: Mon Dec 19 2011, 03:10AM
Location:
Posts: 47
How many do you need?
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mzincali
Wed Jan 11 2012, 03:46AM
mzincali Registered Member #4127 Joined: Fri Oct 07 2011, 05:40PM
Location:
Posts: 22
Alex1M6 wrote ...

Old CRT TV's is probably the best source for these thing. The bigger the screen the bigger the flyback usually.

Also, mind sharing the schematic for your circuit? Id love to see it.

Unfortunately the plasma structures won't light with DC, and it is pretty difficult getting the rectifiers out of the TV flybacks.

I'll see if my friend is ok with me posting the schematics. Otherwise it is a pretty simple circuit with an oscillator triggering an iGBT. I originally did this with a 555 but my friend likes the 494 better.
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Alex M
Wed Jan 11 2012, 04:01AM
Alex M Registered Member #3943 Joined: Sun Jun 12 2011, 05:24PM
Location: The Shire, UK
Posts: 552
mzincali wrote ...

Alex1M6 wrote ...

Old CRT TV's is probably the best source for these thing. The bigger the screen the bigger the flyback usually.

Also, mind sharing the schematic for your circuit? Id love to see it.

Unfortunately the plasma structures won't light with DC, and it is pretty difficult getting the rectifiers out of the TV flybacks.

I'll see if my friend is ok with me posting the schematics. Otherwise it is a pretty simple circuit with an oscillator triggering an iGBT. I originally did this with a 555 but my friend likes the 494 better.


Ah, I see you need an AC flyback. This place sells them but they are quite expensive Link2 scroll down to the flybacks.
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Patrick
Wed Jan 11 2012, 05:25AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
maybe you should try iggies.... they can do AC just fine, you can even put two ofthe same type in parallel or series as needed.

on a seperate matter, i fear this decade with be the end of cheap, plentiful flybacks. i have my latest three DC flybacks from Killa-X and they're real good.


But i expect:
first, getting batches of the same type by numbers with datasheets, will be the first to go extinct.
then, the big CRT's will be too hard to find.
next, they're wont be much but iggies, easy adn cheap to get after that.

i hope im wrong but i doubt it. I should say i doubt they'll ever fully disappear, youll just pay 80 to 200 USD per device on Ebay, and if you can afford that, youll kill it in about 6 minutes anyway.


For these reasons and others ive started to head in two different directions, the iggy and then my own HV ferrites im developing now.
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Turkey9
Wed Jan 11 2012, 07:16AM
Turkey9 Registered Member #1451 Joined: Wed Apr 23 2008, 03:48AM
Location: Boulder, Co
Posts: 661
The electronics store where I live sells AC flybacks for something like $15 a piece. They are all identical and should be able to provide 15kV according to their tag. Depending on where you live, I could purchase them for you and send them to you.
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mzincali
Wed Jan 11 2012, 07:59AM
mzincali Registered Member #4127 Joined: Fri Oct 07 2011, 05:40PM
Location:
Posts: 22
randommscience117 wrote ...

How many do you need?
8 for the foreseeable future, but maybe more.
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mzincali
Wed Jan 11 2012, 08:03AM
mzincali Registered Member #4127 Joined: Fri Oct 07 2011, 05:40PM
Location:
Posts: 22
Patrick wrote ...

maybe you should try iggies.... they can do AC just fine, you can even put two ofthe same type in parallel or series as needed.

on a seperate matter, i fear this decade with be the end of cheap, plentiful flybacks. i have my latest three DC flybacks from Killa-X and they're real good.


But i expect:
first, getting batches of the same type by numbers with datasheets, will be the first to go extinct.
then, the big CRT's will be too hard to find.
next, they're wont be much but iggies, easy adn cheap to get after that.

i hope im wrong but i doubt it. I should say i doubt they'll ever fully disappear, youll just pay 80 to 200 USD per device on Ebay, and if you can afford that, youll kill it in about 6 minutes anyway.


For these reasons and others ive started to head in two different directions, the iggy and then my own HV ferrites im developing now.

What are piggies?

I'm wondering if I shouldn't start looking at winding my own ferrites. I've done small ones for Joule Thieves, but nothing more.
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mzincali
Wed Jan 11 2012, 08:04AM
mzincali Registered Member #4127 Joined: Fri Oct 07 2011, 05:40PM
Location:
Posts: 22
Turkey9 wrote ...

The electronics store where I live sells AC flybacks for something like $15 a piece. They are all identical and should be able to provide 15kV according to their tag. Depending on where you live, I could purchase them for you and send them to you.

I'd like to try one and see how it performs. The price is right. Can I contact them directly for a mail order? Or are they too small to handle that?
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