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Royer Oscillator with BJT's

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Inducktion
Mon Dec 19 2011, 07:28PM Print
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
Link2

Looking at this it seems to be a BJT based royer; I was curious if this design still has the problems of a MOSFET based one, and if it was perhaps possible to add some protection (a la zener diodes or something) to the bases of the transistors. Perhaps some squaring up could also help with heating, and since it's using a feedback winding I wonder if it would still have parasitic oscillation issues.

Ideas?
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Marko
Mon Dec 19 2011, 07:59PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
Hi

Read the RogerinOhio's induction heater thread, there has been some discussion there.

The great thing about bipolar transistors is that they can be biased into linear region very easily, using a simple resistor from base to Ucc, while for mosfets it's a pain in the ass, even more so because of NTC of their treshold voltage.

The original mazzili circuit is terribly biased; it latches hard with one switch on, and other off if anything such as excessive ringing disrupts the oscillation. This is what generally blows it up.


You could try the circuit as a flyback driver, with two 2N3055's or something - that would probably be the "right" way to use them for a flyback driver, if there is a right way to use them for anything today!

I suspect you might need to play with the value of pullup resistors, and perhaps add BE protection diodes as well as some resistance in series with feedback winding because of low gain of the transistors.

Note that operating frequency will need to be very low, 10-20kHz. I'm currently researching whether HOT's could be used this way, in order to drive a big induction heater.

Marko
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IamSmooth
Tue Dec 20 2011, 04:58AM
IamSmooth Registered Member #190 Joined: Fri Feb 17 2006, 12:00AM
Location:
Posts: 1567
Dr. Pork wrote ...

Note that operating frequency will need to be very low, 10-20kHz. I'm currently researching whether HOT's could be used this way, in order to drive a big induction heater.

How big are you shooting for?
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radiotech
Tue Dec 20 2011, 06:36AM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
Perhaps if you added a resistor, gate to source, the circuit would work. The feedback from
the 10T coil is a current flowing in the winding and damping the core, slightly. Bjts are current amps.
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Inducktion
Tue Dec 20 2011, 04:14PM
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
Well, the reasoning behind HOT's is due to the high circulating voltage and current in resonance in a ZVS driver. It's around pi * input voltage, so with 170 vDC in, it would put out arouuund 550 volts. with higher voltages (like 220, or above) the voltage starts to become too much for conventional BJT's or MOSFET's and thus HOT's become a more viable option... Only issue is driving the base!
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Thomas W
Tue Dec 20 2011, 04:46PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
what is "HOT's"
?
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Inducktion
Tue Dec 20 2011, 05:11PM
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
Horizontal Output Transistor. They're used in tube Tv's for the flyback transformer.
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radiotech
Tue Dec 20 2011, 07:20PM
radiotech Registered Member #2463 Joined: Wed Nov 11 2009, 03:49AM
Location:
Posts: 1546
The HOTs for TVs might have an inbuilt diode snubber . The are made for a specific drive pulse width
of about 12 uSec. for NTSC sets. As repairmen we checked this carefully when a transistor was
changed out, because if it was wrong the new part would blow out in weeks.

This might help your research into HOTs



1324408831 2463 FT130598 Techtip208
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Marko
Tue Dec 20 2011, 07:30PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
IamSmooth wrote ...


How big are you shooting for?

Hi

I'm attaining some 25A HOT's which I in the end might use several in parallel, or in a current fed H bridge to increase the possible input voltage. For it to be of some use I'd expect power output of some 10kW or so in the end.

Marko
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Inducktion
Tue Dec 20 2011, 09:41PM
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
Link2



Perhaps something like this?
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